作者
Thejaswi U Tumkur, Thomas Voisin, Rongpei Shi, Philip J Depond, Tien T Roehling, Sheldon Wu, Michael F Crumb, John D Roehling, Gabe Guss, Saad A Khairallah, Manyalibo J Matthews
发表日期
2021/9/15
期刊
Science Advances
卷号
7
期号
38
页码范围
eabg9358
出版商
American Association for the Advancement of Science
简介
High thermal gradients and complex melt pool instabilities involved in powder bed fusion–based metal additive manufacturing using focused Gaussian-shaped beams often lead to high porosity, poor morphological quality, and degraded mechanical performance. We show here that Bessel beams offer unprecedented control over the spatiotemporal evolution of the melt pool in stainless steel (SS 316L) in comparison to Gaussian beams. Notably, the nondiffractive nature of Bessel beams enables greater tolerance for focal plane positioning during 3D printing. We also demonstrate that Bessel beams significantly reduce the propensity for keyhole formation across a broad scan parameter space. High-speed imaging of the melt pool evolution and solidification dynamics reveals a unique mechanism where Bessel beams stabilize the melt pool turbulence and increase the time for melt pool solidification, owing to …
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