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Carbon black (CB) filled cementitious composites as cement-based sensors with intrinsic piezoresistivity have the potential applications for structural health monitoring (SHM). Effect of silica fume (SF) replacement ratio on the physicochemical, mechanical and piezoresistive properties, and microstructure of CB-cementitious composite were experimentally investigated in this study. The results show that 5% or 10% replacement ratio of SF can improve the water impermeability, setting time and electrical conductivity, but decrease the fresh flowability. Cementitious composite with 10% SF exhibiteds excellent compressive and flexural strengths. Moreover, cement hydration in the acceleration stage decreased with the increase of SF content in the early stage, but the phase analysis after 28 days curing demonstrates that  with the addition of SF, there are more hydrated products and less ettringite. In addition, the …