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The optimal control problem of a quarter-car semi-active suspension has been studied in the past. Considering that a quarter-car semi-active suspension can either be modelled as a linear system with state dependent constraint on control (of actuator force) input, or a bi-linear system with a control (of variable damping coefficient) saturation, the seemingly simple problem poses several interesting questions and challenges. Does the saturated version of the optimal control law derived from the corresponding un-constrained system, i.e. “clipped-optimal”, remain optimal for the constrained case as suggested in some previous publications? Or should the optimal deviate from the “clipped-optimal” as suggested in other publications? If the optimal control law of the constrained system does deviate from its unconstrained counter-part, how different are they? What is the structure of the optimal control law? Does it retain the …