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Mullitization behaviour of a mixture of clay and alumina as the starting materials was examined by microwave heating of (a) mixed powder and (b) compacted powder samples for different soaking times. X-ray diffraction results showed that in compacted samples mullitization process was completed after 20min heating with a density of about 87%. Densification and microstructure of samples with different green densities heated in a microwave oven and conventional electric furnace were compared. Results showed that the grain growth of mullite was restricted by microwave heating.