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Aluminum (Al)-based thermite, due to its high energy density and low cost, has found wide applications in aerospace propulsion, explosion, pyrotechnics, thermal batteries, and power generations. Though significant efforts have been devoted to improving the ignition and combustion performance of Al-based thermites by using nano-Al, micron-Al (m-Al) remains of practical importance over nano-Al due to its lower cost and smaller dead mass. For m-Al based thermite, the main approach to improve its ignition and combustion performance is to bring Al and metal oxide as close as possible to facilitate the oxidizer diffusion process. Herein, we demonstrated two simple synthesis methods, i.e., the precipitation (PC) method and displacement (DP) method, to prepare m-Al/CuO thermites with the intention to bring Al and CuO to shorter diffusion distance and achieve better dispersion. The PC-thermites have flocculent …