作者
Muhammad Jamil, Asif Iqbal, Ning He, Quentin Cheok
发表日期
2022/2/20
期刊
Sustainability
卷号
14
期号
4
页码范围
2430
出版商
MDPI
简介
It is a well-known fact that the consumption of conventional cutting fluids in metalworking industries leads to severe health and environmental issues. Owing to the EPA (Environmental Protection Agency) increasing regulations regarding pollution and contamination, there is a dire need for a greener fluid with excellent cooling and lubrication characteristics to diminish the environmental impact of cutting fluids, as well as to improve machinability. Cryogens are greener and excellent coolants but poor lubricants, while ester oils are excellent lubricants and poor coolants. Therefore, a hybrid lubri-coolant cutting fluid with synergistic cooling and lubrication characteristics could be a desideratum to replace conventional cutting fluid. To investigate a newly proposed hybrid lubri-coolant, thermophysical properties (density, thermal conductivity, specific heat, and viscosity), heat transfer properties (surface temperature, heat flux, and heat transfer coefficient), and machinability properties (tool life, etc.) are key characteristics of the fluids that decide phase change and heat dissipation capabilities during their application in machining. In the current experimental study, hybrid ethanol–ester oils with/without dry ice (−78 °C) are proposed as cutting fluids and holistically investigated in terms of thermo-physical properties, heat transfer properties, and machinability properties under different cutting conditions. Experimental findings have depicted a 20%, 10%, and 5% decrease in density, specific heat, and viscosity, respectively, with a 15% increase in the thermal conductivity of the fluid with the addition of dry ice. The dry-ice-based hybrid lubri-coolant sprayed onto a …
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