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In this study, the effects of different production methods like melt spinning, high-energy ball milling, and combined melt spinning and high-energy ball milling on the mechanical and microstructural properties of hypereutectic Al-20Si-5Fe alloys were investigated. While microstructural and spectroscopic analyses were performed using scanning electron microscopy and X-ray diffractometry, mechanical properties were measured using a depth-sensing indentation instrument with a Berkovich tip. Microstructural and spectroscopic analyses demonstrate that high-energy ball milling process applied on the melt-spun Al-20-Si-5Fe alloy for 10 minutes brings about a reduction in the size of silicon particles and intermetallic compounds. However, further increase in milling time does not yield any significant reduction in size. High-energy ball milling for 10 minutes on the starting powders is not enough to form any …