Development of simulation-based AHP-DPSO algorithm for generating multi-criteria production–distribution plan

PA Varthanan, N Murugan, GM Kumar… - … International Journal of …, 2012 - Springer
The International Journal of Advanced Manufacturing Technology, 2012Springer
Integrated production–distribution plan considering three major objectives, viz., total cost
minimization, change in labor level reduction, and underutilization minimization, is
developed for a renowned bearing manufacturing industry in India. The total cost
minimization objective minimizes the regular, overtime, and outsourced production costs
along with inventory holding, backorder, hiring/laying-off, and trip-wise distribution costs.
The multi-criteria model is solved using a novel simulation-based analytic hierarchy process …
Abstract
Integrated production–distribution plan considering three major objectives, viz., total cost minimization, change in labor level reduction, and underutilization minimization, is developed for a renowned bearing manufacturing industry in India. The total cost minimization objective minimizes the regular, overtime, and outsourced production costs along with inventory holding, backorder, hiring/laying-off, and trip-wise distribution costs. The multi-criteria model is solved using a novel simulation-based analytic hierarchy process (AHP)–discrete particle swarm optimization (DPSO) algorithm. The solutions of the AHP-DPSO algorithm are verified using the AHP-binary-coded genetic algorithm solutions. The proposed simulation-based AHP-DPSO solutions are found to be superior. Demand is assumed to vary uniformly, and the simulation-based AHP-DPSO algorithm is used for obtaining the best production–distribution plan that serves as a trade-off between holding inventory and backordering products. In addition to bearing manufacturing industry dataset, two other test datasets are also solved.
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