Mathematical modeling of free-radical ethylene copolymerization in high-pressure tubular reactors

C Kiparissides, A Baltsas… - Industrial & …, 2005 - ACS Publications
C Kiparissides, A Baltsas, S Papadopoulos, JP Congalidis, JR Richards, MB Kelly, Y Ye
Industrial & engineering chemistry research, 2005ACS Publications
A comprehensive mathematical model is developed for the free-radical copolymerization of
ethylene with various comonomers (eg, vinyl acetate, methyl or ethyl acrylate, and acrylic or
methacrylic acid) in high-pressure tubular reactors. Polar copolymers usually exhibit lower
crystallinity and yield strength than low-density polyethylene grades and are used for
applications requiring flexibility, toughness, stress-cracking resistance, and adhesion to
coatings. In the present study, a detailed kinetic mechanism is proposed to describe the …
A comprehensive mathematical model is developed for the free-radical copolymerization of ethylene with various comonomers (e.g., vinyl acetate, methyl or ethyl acrylate, and acrylic or methacrylic acid) in high-pressure tubular reactors. Polar copolymers usually exhibit lower crystallinity and yield strength than low-density polyethylene grades and are used for applications requiring flexibility, toughness, stress-cracking resistance, and adhesion to coatings. In the present study, a detailed kinetic mechanism is proposed to describe the molecular and compositional developments in the free-radical copolymerization of ethylene with a comonomer. On the basis of the postulated kinetic mechanism, a system of differential mass balance equations are derived for the various molecular species, total mass, energy, and momentum in the polymerization system. The model equations are coupled with a set of algebraic equations for estimating the thermodynamic and transport properties of the reaction mixture. The number and weight molecular weight and copolymer composition averages, short- and long-chain branching frequencies, etc., are calculated in terms of the leading moments of the bivariate number chain-length distributions of “live” and “dead” copolymer chains. The predictive capabilities of the mathematical model are demonstrated by a direct comparison of the model predictions with industrial experimental data on the reactor temperature profile and pressure, the overall monomer conversion, and the final molecular and compositional properties of copolymers. Simulation and experimental results are presented for different copolymer grades including ethylene−ethyl acrylate, ethylene−methyl acrylate, and ethylene−vinyl acetate copolymers.
ACS Publications
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