[PDF][PDF] Modified Flush Door Shutter Using Jute Composite-A Natural substitute of Wood

PK Khatua, S Maity, G Das, SC Shahoo… - International Journal of …, 2011 - Citeseer
International Journal of Soft Computing and Engineering, 2011Citeseer
In this study the suitability of using composite materials made from renewable natural fibre ie
non-oven jute felt and jute stick fibre with suitable aqua based binder for manufacturing of
flush door shutter of solid core type was investigated. Flush door shutter of solid core type
has been made using jute composite in the form of non-woven fiber felt of weight 1900 to
1950 gm/m2 and of thickness 10 mm by impregnating with low condensed PF resin liquid
(resol type of 50% solid content). In addition to this, particle-reinforced composite board …
Abstract
In this study the suitability of using composite materials made from renewable natural fibre ie non-oven jute felt and jute stick fibre with suitable aqua based binder for manufacturing of flush door shutter of solid core type was investigated. Flush door shutter of solid core type has been made using jute composite in the form of non-woven fiber felt of weight 1900 to 1950 gm/m2 and of thickness 10 mm by impregnating with low condensed PF resin liquid (resol type of 50% solid content). In addition to this, particle-reinforced composite board made from jute stick available from stem of jute plant was also used for the development of this product. Here, more than 80 percent of materials used are natural fibre as an alternative substitute of wood to minimise the gap between demand and supply by using 100 percentage indigenous technologies which in turns saves foreign exchange for the country. Some of the physico-mechanical properties like swelling, tensile strength, Internal bond strength, screw and nail holding strength; glue shear strength etc. of the flush door has been studied. Properties and the appearance of the door were found to be greatly influenced by the dilution of resin matrix. The flush door shutter made by using jute felt and jute stick has been tested as per IS: 2202. So from the study it has been concluded that wood substituted jute composites could be an ideal solution with ever depleting forest reserves, utilization of renewable resources will beneficiary for flush door industries to meet the challenge during the scarcity of wood material and reduce the landed cost of imported wood material.
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