Piezoresistive nanomechanical humidity sensors using internal stress in-plane of Si-polymer composite membranes

MM Hossain, M Toda, T Hokama… - IEEE Sensors …, 2019 - ieeexplore.ieee.org
MM Hossain, M Toda, T Hokama, M Yamazaki, K Moorthi, T Ono
IEEE Sensors Letters, 2019ieeexplore.ieee.org
This article presents the design and fabrication process of a highly miniaturized
nanomechanical Si-polymer composite membrane-type internal-stress sensor (MIS) with
piezoresistive elements for humidity detection. The 500-μm 2 area dimension sensor
consists of a thin Si-polymer composite membrane supported by two piezoresistive Si
beams. The composite membrane is fabricated as follows: First, 1-μm-wide width Si slits with
1 μm separation gaps are formed by using photolithography and deep reactive-ion etching …
This article presents the design and fabrication process of a highly miniaturized nanomechanical Si-polymer composite membrane-type internal-stress sensor (MIS) with piezoresistive elements for humidity detection. The 500-μm 2 area dimension sensor consists of a thin Si-polymer composite membrane supported by two piezoresistive Si beams. The composite membrane is fabricated as follows: First, 1-μm-wide width Si slits with 1 μm separation gaps are formed by using photolithography and deep reactive-ion etching, and then, the Si slits are filled with a functional polymer (methyl methacrylate based acrylate resin: OLESTER Q155). This composite device acts as an absorber of vapor molecules and, consequently, generates stress. The fabricated sensor in a humidity-controlled chamber shows a relative resistance change ΔR/R device = 0.6% for 58% relative humidity (RH) change and a highly linear steady response of 5.2 mV/%RH up to 70% RH change with sensing resolution of 0.5% humidity. The measured polymer expansion ratio of ε p = 2.4 × 10 -3 is consistent with the theoretical estimation using the weight fraction of water adsorbed in the polymer.
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