Application of machine vision for tool condition monitoring and tool performance optimization–a review

T Banda, AA Farid, C Li, VL Jauw, CS Lim - The International Journal of …, 2022 - Springer
Rapid tool wear is a major concern of the machining operation, affecting the tooling cost and
dimensional tolerance of the components. In line with Industry 4.0, rapid tool failure can be …

Comparative analysis of different machine vision algorithms for tool wear measurement during machining

MA Makhesana, PJ Bagga, KM Patel, HD Patel… - Journal of Intelligent …, 2024 - Springer
Automatic tool condition monitoring becomes crucial in metal cutting because tool wear
impacts the final product's quality. The optical microscope approach for assessing tool wear …

A machine vision system for micro-milling tool condition monitoring

Y Dai, K Zhu - Precision engineering, 2018 - Elsevier
Tool condition monitoring is a key issue in micromachining for part quality control because
the excessive tool wear and abnormal tool conditions will significantly decrease the size …

An experimental study of multi-sensor tool wear monitoring and its application to predictive maintenance

G Herrera-Granados, T Misaka, J Herwan… - … International Journal of …, 2024 - Springer
Wear in cutting tools is a critical issue that can lead to reduced product quality, increased
production costs, and unexpected downtime. To mitigate these challenges, the …

Integrating intelligent machine vision techniques to advance precision manufacturing: a comprehensive survey in the context of mechatronics and beyond

DR Patel, AD Oza, M Kumar - International Journal on Interactive Design …, 2023 - Springer
Measuring machining parameters is essential for influencing the quality and precision of the
finished product in the manufacturing and machining industries. Machine vision systems …

Machine vision based condition monitoring and fault diagnosis of machine tools using information from machined surface texture: A review

Y Liu, L Guo, H Gao, Z You, Y Ye, B Zhang - Mechanical Systems and …, 2022 - Elsevier
Abstract Machine vision based condition monitoring and fault diagnosis of machine tools
(MVCMFD-MTs) is a vital technique of condition-based maintenance (CBM) in both metal …

Machine vision based adaptive online condition monitoring for milling cutter under spindle rotation

Z You, H Gao, L Guo, Y Liu, J Li, C Li - Mechanical Systems and Signal …, 2022 - Elsevier
Tool condition monitoring (TCM) is an important guarantee for quality evaluation of products
and parameter optimization of machining operations. The direct methods of TCM have made …

Sensor fusion for online tool condition monitoring in milling

WH Wang, GS Hong, YS Wong… - International Journal of …, 2007 - Taylor & Francis
The objective of this paper is to combine a direct sensor (vision) and an indirect sensor
(force) to create an intelligent integrated tool condition monitoring (TCM) system for online …

Tool wear monitoring based on the combination of machine vision and acoustic emission

M Chen, M Li, L Zhao, J Liu - The International Journal of Advanced …, 2023 - Springer
Tool condition monitoring (TCM) has developed several mature methods to improve
processing efficiency. However, existing methods either require the removal of the tool from …

Technical data-driven tool condition monitoring challenges for CNC milling: a review

SY Wong, JH Chuah, HJ Yap - The International Journal of Advanced …, 2020 - Springer
CNC milling is a highly complex machining process highly valued in various industries,
including the automotive and aerospace industries. With the increasing competition …