Additively manufactured hierarchical stainless steels with high strength and ductility

YM Wang, T Voisin, JT McKeown, J Ye, NP Calta, Z Li… - Nature materials, 2018 - nature.com
Nature materials, 2018nature.com
Many traditional approaches for strengthening steels typically come at the expense of useful
ductility, a dilemma known as strength–ductility trade-off. New metallurgical processing
might offer the possibility of overcoming this. Here we report that austenitic 316L stainless
steels additively manufactured via a laser powder-bed-fusion technique exhibit a
combination of yield strength and tensile ductility that surpasses that of conventional 316L
steels. High strength is attributed to solidification-enabled cellular structures, low-angle grain …
Abstract
Many traditional approaches for strengthening steels typically come at the expense of useful ductility, a dilemma known as strength–ductility trade-off. New metallurgical processing might offer the possibility of overcoming this. Here we report that austenitic 316L stainless steels additively manufactured via a laser powder-bed-fusion technique exhibit a combination of yield strength and tensile ductility that surpasses that of conventional 316L steels. High strength is attributed to solidification-enabled cellular structures, low-angle grain boundaries, and dislocations formed during manufacturing, while high uniform elongation correlates to a steady and progressive work-hardening mechanism regulated by a hierarchically heterogeneous microstructure, with length scales spanning nearly six orders of magnitude. In addition, solute segregation along cellular walls and low-angle grain boundaries can enhance dislocation pinning and promote twinning. This work demonstrates the potential of additive manufacturing to create alloys with unique microstructures and high performance for structural applications.
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