Deposition of N-Heterocyclic Carbenes on Reactive Metal Substrates─ Applications in Area-Selective Atomic Layer Deposition

JT Lomax, E Goodwin, MD Aloisio, AJ Veinot… - Chemistry of …, 2024 - ACS Publications
Chemistry of Materials, 2024ACS Publications
Integrated circuits are presently constructed using top-down strategies composed of multiple
etching and lithographic steps. As the feature sizes of these devices approach single-digit
nm scales, existing fabrication methods introduce defects which require further corrective
steps and are rapidly becoming ineffective for industry needs. To meet future scaling
requirements, bottom-up fabrication methods which leverage differences in the local surface
environment such as area-selective atomic layer deposition (AS-ALD) are promising but …
Integrated circuits are presently constructed using top-down strategies composed of multiple etching and lithographic steps. As the feature sizes of these devices approach single-digit nm scales, existing fabrication methods introduce defects which require further corrective steps and are rapidly becoming ineffective for industry needs. To meet future scaling requirements, bottom-up fabrication methods which leverage differences in the local surface environment such as area-selective atomic layer deposition (AS-ALD) are promising but have been limited by the surface-binding energies of adsorbates. N-heterocyclic carbenes (NHCs) have shown excellent bonding to metal surfaces and are presented herein as next-generation carbon-based small molecule inhibitors (SMIs) for use in AS-ALD processes. NHCs demonstrate a preference for adsorbing onto metal surfaces over dielectric materials and enable the selective deposition of ZnO onto SiO2 bands. NHC-based SMIs can be effectively removed by either thermal annealing at 350 °C or plasma treatment using hydrogen at 800 W for 60 s.
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