Development, optimization, and characterization of NiCrBSi-TiB2 flame-sprayed vacuum fused coatings

N Kazamer, P Vălean, DT Pascal, R Muntean… - Surface and Coatings …, 2021 - Elsevier
N Kazamer, P Vălean, DT Pascal, R Muntean, G Mărginean, VA Șerban
Surface and Coatings Technology, 2021Elsevier
The post-treatment of thermally sprayed Ni-based coatings is extremely important to deliver
highly qualitative components. NiCrBSi-TiB 2 mechanically mixed powder in four different
volumetric concentrations was flame-sprayed onto S355JR steel and post-processed in a
high temperature vacuum furnace. The holding time and temperature of the heat treatment
was optimized through a central composite design and the concentration delivering the best
results was selected for further examination. The microstructural complex and dense …
Abstract
The post-treatment of thermally sprayed Ni-based coatings is extremely important to deliver highly qualitative components. NiCrBSi-TiB2 mechanically mixed powder in four different volumetric concentrations was flame-sprayed onto S355JR steel and post-processed in a high temperature vacuum furnace. The holding time and temperature of the heat treatment was optimized through a central composite design and the concentration delivering the best results was selected for further examination. The microstructural complex and dense obtained coating presented a strong metallurgical bonding at the interface region with a high interface fracture toughness. Tribological and corrosion tests were additionally performed in comparison with a NiCrBSi flame-sprayed coating as reference sample. Non conformal pin-on-disc tests showed that although the coefficient of friction of the two tested samples was similar, the wear rate of both sample and counterpart of the TiB2 containing coating was significantly lower. Electrochemical tests in 3.5% NaCl solution showed that the alloyed coating exhibits lower corrosion current densities and a more positive breakdown potential than the reference sample. A negative effect of addition of TiB2 ceramic particles to the Ni-based coating regarding its corrosion behaviour in a chlorine containing environment could not be established.
Elsevier
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