Development and evaluation of direct deposition of Au/Pd (P) bilayers over Cu pads in soldering applications

CE Ho, TT Kuo, W Gierlotka, FM Ma - Journal of electronic materials, 2012 - Springer
CE Ho, TT Kuo, W Gierlotka, FM Ma
Journal of electronic materials, 2012Springer
The thermal reliability of Sn-3Ag-0.5 Cu/Au/Pd (P)/Cu solder joints was evaluated in this
study. After reflow and subsequent solid-state aging (180° C), the reaction product species
at the interface included Cu 6 Sn 5 [or (Cu, Pd) 6 Sn 5] and Cu 3 Sn, and their growth was
strongly dependent on the Pd (P) thickness, δ Pd (P). As δ Pd (P) increased, the growth of
Cu 6 Sn 5 was significantly enhanced, while that of Cu 3 Sn was suppressed. Computer
coupling of phase diagrams and thermochemistry (CALPHAD) analysis showed that minor …
Abstract
The thermal reliability of Sn-3Ag-0.5Cu/Au/Pd(P)/Cu solder joints was evaluated in this study. After reflow and subsequent solid-state aging (180°C), the reaction product species at the interface included Cu6Sn5 [or (Cu,Pd)6Sn5] and Cu3Sn, and their growth was strongly dependent on the Pd(P) thickness, δ Pd(P). As δ Pd(P) increased, the growth of Cu6Sn5 was significantly enhanced, while that of Cu3Sn was suppressed. Computer coupling of phase diagrams and thermochemistry (CALPHAD) analysis showed that minor incorporation of Pd (~2 at.%) into the Cu6Sn5 phase decreased the Gibbs free energy of Cu6Sn5 from −7339 J/mol to −9191 J/mol. This effect might enhance Sn diffusion in Cu6Sn5 but diminish Cu diffusion in Cu3Sn, thereby facilitating the growth of Cu6Sn5 but retarding that of Cu3Sn. High-speed ball shear (HSBS) test results showed that the mechanical properties of the solder joints were slightly enhanced by an increase in δ Pd(P). These findings suggest that direct deposition of Au/Pd(P) bilayers over the Cu pads can effectively modify the mechanical reliability of solder joints.
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