High Frequency Magnetic Sheet Materials–Performance Factor Comparisons and Design of Toroidal Inductors Embedded in PCB

R Murphy, P McCloskey, Z Cao… - 2021 IEEE Applied …, 2021 - ieeexplore.ieee.org
2021 IEEE Applied Power Electronics Conference and Exposition (APEC), 2021ieeexplore.ieee.org
The integration of a high frequency (2-20 MHz) inductor device into the Printed Circuit Board
(PCB) of a power converter would enable higher density integration of power converters
[1][2]. High frequency magnetic materials are required to reduce the size of an inductor
device. This paper will consider commercially available thin flexible planar magnetic
materials with a thickness of less than 500 µm. These materials are shown capable of
withstanding laser cutting into toroidal shapes. These magnetic cores are then used to …
The integration of a high frequency (2-20 MHz) inductor device into the Printed Circuit Board (PCB) of a power converter would enable higher density integration of power converters [1] [2]. High frequency magnetic materials are required to reduce the size of an inductor device. This paper will consider commercially available thin flexible planar magnetic materials with a thickness of less than 500 µm. These materials are shown capable of withstanding laser cutting into toroidal shapes. These magnetic cores are then used to create toroidal inductors which are electrically characterised in order to calculate the magnetic material properties. The standard performance factor [3] of the materials is used to make a comparison across frequencies. An embedded in-PCB toroidal inductor is fabricated with the thin flexible planar magnetic material. Finally, a thermal simulation of the embedded in-PCB inductor is shown and the power loss density limitations of the device are discussed.
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