Boilers are widely used in most of the processing industries like textile, for the heating applications. Surat is the one of the largest textile processing area in India. In textile industries coal is mainly used for the steam generation. In a textile industry normally a 4% of heat energy is wasted through blowdown. In the study conducted in steam boilers in textile industries in surat location, 1.5% of coal of total coal consumption is wasted in an industry by improper blowdwon. This thesis work aims to prevent the wastage in the coal use by optimizing the blowdown in the boiler and maximizing the recovery of heat wasting through blowdown.