Synchrotron experiment and simulation studies of magnesium-steel interface manufactured by impact welding

L Xiong, J Cheng, AC Chuang, X Hu, X Sun… - Materials Science and …, 2021 - Elsevier
Materials Science and Engineering: A, 2021Elsevier
The effective weight reduction in the automotive industry by the wide adoption of lightweight
magnesium (Mg) alloys demands high-quality joint between magnesium alloys and
massively-used steels in order to wring the excess weight with strength and safety
assurance. However, Mg-steel joint is difficult to achieve because there is no mutual
solubility between magnesium and steel and huge disparity in physical properties. An
impact-based welding method recently showed successful Mg-steel joining. In this work, the …
Abstract
The effective weight reduction in the automotive industry by the wide adoption of lightweight magnesium (Mg) alloys demands high-quality joint between magnesium alloys and massively-used steels in order to wring the excess weight with strength and safety assurance. However, Mg-steel joint is difficult to achieve because there is no mutual solubility between magnesium and steel and huge disparity in physical properties. An impact-based welding method recently showed successful Mg-steel joining. In this work, the characteristics of Mg-steel interface joined by the impact welding method were investigated. Synchrotron high-energy X-ray computed tomography and diffraction were applied to characterize the microstructure across Mg-steel interface. Results revealed a deposit layer formed at the joint interface where Fe-rich particles spread deep into the Mg matrix. High-resolution 3D morphology of Mg-steel interface demonstrated the trapped pores and cracks inside the deposit layer. The formation of the deposit layer and the void/cracking evolution were analyzed by using finite element models. These findings provide insights into the immiscible Mg-steel joining process.
Elsevier
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