Towards process consistency and in-situ evaluation of porosity during laser powder bed additive manufacturing

J Raplee, J Gockel, F List III, K Carver… - … and Technology of …, 2020 - journals.sagepub.com
J Raplee, J Gockel, F List III, K Carver, S Foster, T McFalls, V Paquit, R Rao, DW Gandy…
Science and Technology of Welding and Joining, 2020journals.sagepub.com
There is a synergy between welding and additive manufacturing with reference to spatial
and temporal variations of heat transfer. In this research, in-situ measurements of heat
transfer conditions are considered as a viable qualification methodology for additive
manufacturing (AM). Infrared imaging (IR) was performed within a laser powder bed fusion
(L-PBF) AM machine equipped with an IR camera. Infrared thermal signatures as a function
of space and time, while processing Ti6Al4V and 316L stainless steel powders, were …
There is a synergy between welding and additive manufacturing with reference to spatial and temporal variations of heat transfer. In this research, in-situ measurements of heat transfer conditions are considered as a viable qualification methodology for additive manufacturing (AM). Infrared imaging (IR) was performed within a laser powder bed fusion (L-PBF) AM machine equipped with an IR camera. Infrared thermal signatures as a function of space and time, while processing Ti6Al4V and 316L stainless steel powders, were extracted and analysed. The analyses correlated the defect evolution at low- and high-heat input conditions to thermal decay and integrated intensities. The IR based results were validated by processing a 316L cylinder with engineered porosities and detecting the same with ground truth data from computed tomography.
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