Stress analysis and failure mechanisms of plasma-sprayed thermal barrier coatings

J Yang, L Wang, D Li, X Zhong, H Zhao… - Journal of Thermal Spray …, 2017 - Springer
Yttria-stabilized zirconia coatings were deposited by plasma spraying and heat-treated at
1100° C for 50, 100, 150, and 200 h in air, respectively. Mechanical properties including …

Failure modes in plasma-sprayed thermal barrier coatings

KW Schlichting, NP Padture, EH Jordan… - Materials Science and …, 2003 - Elsevier
Commercial plasma-sprayed thermal barrier coatings (TBCs) were investigated in an effort
to elucidate the failure modes during thermal-cycling. Residual stresses in the thermally …

Effect of Cracks on Thermal Shock Behavior of Plasma-Sprayed Thick Thermal Barrier Coatings

S Tao, J Yang, F Shao, H Zhao, X Zhong… - Journal of Materials …, 2023 - Springer
Only a few of the numerous studies on plasma-sprayed thick thermal barrier coatings
(TTBCs) have focused on the relationship between the thermal shock resistance of the …

Behavior of plasma-sprayed thermal barrier coatings during thermal cycling and the effect of a preoxidized NiCrAlY bond coat

MFJ Koolloos, JM Houben - Journal of thermal spray technology, 2000 - Springer
The failure mechanisms of thermal barrier coatings (TBCs) subjected to a thermal load are
still not entirely understood. Thermal stresses and/or oxidation cause the coating to fail and …

Numerical investigation of thermal stresses induced interface delamination in plasma-sprayed thermal barrier coatings

N Ferguen, W Leclerc, ES Lamini - Surface and Coatings Technology, 2023 - Elsevier
Thermal barrier coatings (TBCs) are designed to be able to withstand a severe environment
with coupled conditions including high temperature and thermal stresses. However, the …

Mechanical properties, thermal shock resistance and stress evolution of plasma-sprayed 56 wt% Y2O3-stabilized ZrO2 thick thermal barrier coatings

K Zhao, W Huang, P Deng, R Zhong, Y Hu, J Li… - Surface and Coatings …, 2024 - Elsevier
The mechanical properties and thermal shock resistance of plasma-sprayed 56 wt% Y 2 O 3-
stabilized ZrO 2 thick thermal barrier coatings (TTBCs) deposited with different critical …

Finite element simulation of stresses in a plasma-sprayed thermal barrier coating with an irregular top-coat/bond-coat interface

K Slámečka, P Skalka, J Pokluda, L Čelko - Surface and Coatings …, 2016 - Elsevier
A three-dimensional finite element model of a conventional plasma-sprayed thermal barrier
coating was set up with an irregular top-coat/bond-coat interface that was modelled based …

Mechanical properties of solution-precursor plasma-sprayed thermal barrier coatings

AD Jadhav, NP Padture - Surface and Coatings Technology, 2008 - Elsevier
The microstructure of thermal barrier coatings (TBCs) of 7 wt.% Y2O3 stabilized ZrO2 (7YSZ)
deposited using the solution-precursor plasma spray (SPPS) method has:(i) controlled …

Cracking evolution of atmospheric plasma-sprayed YSZ thermal barrier coatings subjected to isothermal heat treatment

WX Weng, ZH Zheng, Q Li - Surface and Coatings Technology, 2020 - Elsevier
It is known that residual stress is the main factor causing the final failure of thermal barrier
coatings (TBCs). However, it is still unclear how the stress governs the cracking sequence …

Influence of topcoat-bondcoat interface roughness on stresses and lifetime in thermal barrier coatings

M Gupta, K Skogsberg, P Nylén - Journal of thermal spray technology, 2014 - Springer
Abstract Failure in Atmospheric Plasma-Sprayed (APS) thermal barrier coatings (TBCs) is
associated with the thermo-mechanical stresses developing due to the thermally grown …