Evaluation of ductile fracture models in finite element simulation of metal cutting processes

J Liu, Y Bai, C Xu - Journal of Manufacturing …, 2014 - asmedigitalcollection.asme.org
In this paper, a systematic evaluation of six ductile fracture models is conducted to identify
the most suitable fracture criterion for metal cutting processes. Six fracture models are …

3D FEM simulation of chip breakage in metal cutting

S Buchkremer, F Klocke, D Veselovac - The International Journal of …, 2016 - Springer
In metal cutting, unbroken chips may scratch the machined surface and hinder an efficient
chip removal. Despite its relevance, the established methodologies of tool/process design …

Influence of constitutive models on finite element simulation of chip formation in orthogonal cutting of Ti-6Al-4V alloy

G Chen, L Lu, Z Ke, X Qin, C Ren - Procedia Manufacturing, 2019 - Elsevier
Cutting simulation technology is widely used to predict the micro-scale and instantaneous
information in cutting and can be used to reduce the manufacturing costs in industry …

Analysis of flat-end milling forces considering chip formation process in high-speed cutting of Ti6Al4V titanium alloy

M Aydın, U Köklü - Simulation Modelling Practice and Theory, 2020 - Elsevier
This paper proposes a unified numerical and analytical approach to predict flat-end milling
forces considering the chip morphology and cutting force in high-speed cutting of titanium …

A study on the cutting force and chip shrinkage coefficient in high-speed milling of A6061 aluminum alloy

P Thi-Hoa, M Thi-Bich, T Van-Canh… - … International Journal of …, 2018 - Springer
In this paper, finite element (FE) simulation for high-speed milling of aluminum alloy was
performed using a ductile fracture model with Mohr–Coulomb criterion proposed by Bai and …

Numerical study of chip formation and cutting force in high-speed machining of Ti-6Al-4V bases on finite element modeling with ductile fracture criterion

M Aydın - International Journal of Material Forming, 2021 - Springer
This paper suggests a novel numerical model to accurately simulate the chip formation for a
wide range of high cutting speeds. It consists of finite element (FE) modeling of orthogonal …

Numerical analysis of constitutive coefficients effects on FE simulation of the 2D orthogonal cutting process: application to the Ti6Al4V

M Yaich, Y Ayed, Z Bouaziz, G Germain - The International Journal of …, 2017 - Springer
In this paper, a deep study of constitutive parameters definition effect is done in order to
guarantee sufficient reliability of the finite element machining modeling. The case of a …

Material ductile failure-based finite element simulations of chip serration in orthogonal cutting of titanium alloy Ti-6Al-4V

G Liu, S Shah, T Özel - Journal of Manufacturing …, 2019 - asmedigitalcollection.asme.org
Titanium alloy Ti-6Al-4V, an alpha-beta alloy, possesses ductile deformation behavior and
offers advantageous properties, light weight but high strength, good resilience, and …

On the separation criteria in the simulation of orthogonal metal cutting using the finite element method

L Zhang - Journal of Materials Processing Technology, 1999 - Elsevier
This paper aims to gain an understanding of the reliability of the existing separation criteria
for orthogonal metal cutting. To focus on their physical inherence, a simple finite element …

Investigation of the effect of cutting tool edge radius on material separation due to ductile fracture in machining

Y Karpat - International Journal of Mechanical Sciences, 2009 - Elsevier
This paper investigates the interaction between cutting tool edge radius and material
separation due to ductile fracture based on Atkins' model of machining. Atkins' machining …