This work focuses on the mechanism of the dead metal zone (DMZ) formation and the effects
of the cutting edge geometries (sharp, chamfered, double chamfered and blunt edges) and …

A numerical study of the effects of friction conditions on the formation of dead metal zone
(DMZ) is presented. The friction conditions are classified as three different cases in the form …

This work focuses on the effects of cutting edge geometries on dead metal zone formation,
as well as stress and temperature distributions in orthogonal cutting of P20 material using …

This paper aims to gain an understanding of the reliability of the existing separation criteria
for orthogonal metal cutting. To focus on their physical inherence, a simple finite element …

Chamfered tools are finding broad applications in interrupted cutting as well as cutting hard
materials since they offer good cutting toughness, edge chipping/breakage resistance, and …

Dead metal cap plays an important role in the microcutting process because target material
piled up on the tool–chip–workpiece interface can alter the cutting geometry. The target of …

An accurate dead metal zone (DMZ) model can well understand the material separation and
flow mechanism in the cutting process. Most available DMZ models considered the cutting …

This paper summarizes the results of an investigation where the FE code DEFORM 2D was
applied to simulate a plane strain cutting process. To perform the simulation with reasonable …

Modeling of metal cutting using finite element (FE) method has been investigated in many
studies. They make it possible to better understand the chip formation. However, the mesh …

A fundamental understanding of the tribology aspects of machining processes is essential
for increasing the dimensional accuracy and surface integrity of finished products. To this …