Failure analysis of plasma-sprayed thermal barrier coatings

CC Berndt, RA Miller - Thin Solid Films, 1984 - Elsevier
In this work thermally induced failure processes of plasma-sprayed thermal barrier coatings
were examined. Cracking processes give rise to noise which was monitored by acoustic …

Characterization of microstructural defects in plasma-sprayed thermal barrier coatings

P Bengtsson, T Johannesson - Journal of Thermal Spray Technology, 1995 - Springer
Thermal barrier coatings with a NiCrAlY bond coating and a 1.5 mm thick zirconia top
coating were air plasma sprayed onto a nickel-base substrate. The top coatings were …

Failure during thermal cycling of plasma-sprayed thermal barrier coatings

CC Berndt, H Herman - Thin Solid Films, 1983 - Elsevier
The thermal cycling behavior of plasma-sprayed ZrO 2− 12wt.% Y 2 O 3 coatings was
studied. Coatings were produced with and without bond coats of Ni-Cr-Al-Zr and in some …

Behavior of air plasma sprayed thermal barrier coatings, subject to intense thermal cycling

AN Khan, J Lu - Surface and Coatings Technology, 2003 - Elsevier
Microstructural changes, damage initiation and spallation of thermal barrier coatings (TBC),
which were deposited by air plasma spraying (APS) and consisting of ZrO2–7 wt …

Thermal fracture of thermal barrier coatings in a high heat flux environment

BD Choules, K Kokini, TA Taylor - Surface and Coatings Technology, 1998 - Elsevier
The objective of this research was to study the response of thick thermal barrier coatings to
high heat flux environments. High heat flux environments subject the coating to large …

Introducing segmentation cracks in air plasma‐sprayed thermal barrier coatings by controlling residual stress

L Luo, Z Zou, X Shan, H Cai, L Yang… - Journal of the …, 2022 - Wiley Online Library
Segmentation cracks are crucial for enhancing the strain tolerance and decreasing the
propensity of delamination for thermal barrier coatings (TBCs). In this study, segmentation …

Instrumented tensile adhesion tests on plasma sprayed thermal barrier coatings

CC Berndt - Journal of materials engineering, 1989 - Springer
Tensile adhesion tests (TATs) which are normally utilized for industrial quality control
procedures have been used for research purposes to examine failure mechanisms of …

A mechanistic study of oxidation-induced degradation in a plasma-sprayed thermal barrier coating system.: Part II: Life prediction model

EP Busso, J Lin, S Sakurai - Acta materialia, 2001 - Elsevier
A parametric study is conducted to quantify the effects of different microstructural variables
and service conditions on the local stresses induced by oxidation, sintering processes and …

Effect of local thermal shock load on plasma sprayed thermal barrier coatings

MFJ Koolloos, GG Van Liempd, JM Houben - Surface engineering, 1998 - Taylor & Francis
The number of cycles to failure of plasma sprayed thermal barrier coatings (TBCs) during
thermal shockexperiments gives an indication of their performance in a real environment …

Crack propagation in plasma-sprayed thermal barrier coatings

E Wessel, RW Steinbrech - Key Engineering Materials, 2002 - Trans Tech Publ
Ceramic thermal barrier coatings (TBCs) of yttria stabilized zirconia (YSZ) are increasingly
utilized to enhance the performance of advanced gas turbines. In particular, plasma-sprayed …