Effect of alloying elements on intermetallic formation during friction stir welding of dissimilar metals: A critical review on aluminum/steel

R Beygi, I Galvão, A Akhavan-Safar, H Pouraliakbar… - Metals, 2023 - mdpi.com
The main drawback of friction stir welding (FSW) dissimilar metals is the formation of
intermetallic compounds (IMCs), which are brittle and affect the strength of the joint. The …

A review on mechanical and metallurgical joining by plastic deformation

MM Kasaei, R Beygi, RJC Carbas… - Discover Mechanical …, 2023 - Springer
The substitution of traditional materials with lightweight materials in vehicle structures
requires the development of new joining techniques which are capable of joining un …

Additive manufacturing as a processing route for steel-aluminum bimetallic structures

R Kannan, Y Lee, D Pierce, K Unocic, B Fillingim… - Materials & Design, 2023 - Elsevier
Here we present results on the fabrication of steel-aluminum bi-metallic structures using
directed energy deposition additive manufacturing. The challenges associated with the …

[HTML][HTML] Mechanical properties and joining mechanisms of magnetic pulse welding joints of additively manufactured 316L and conventional AA5052 aluminum alloy

Y Yao, A Chen, F Wang, H Jiang, G Li, J Cui - Journal of Materials …, 2023 - Elsevier
Abstract Magnetic Pulse Welding (MPW) is a new solid-phase welding (no heat input and no
auxiliaries) technique. This results in joints with almost no brittle intermetallic compounds …

Mechanism of toughness enhancement of brittle fracture by intermittent η-intermetallic in Al/Cu joint made by FSW

R Beygi, RJC Carbas, EAS Marques… - Materials Science and …, 2024 - Elsevier
It is well documented that the mechanical failure mechanism of various compounds of
aluminum 1050 and commercial pure copper (Al/Cu) involves a combination of brittle and …

A novel lap-Butt joint design for FSW of aluminum to steel in tee-configuration: joining mechanism, intermetallic formation, and fracture behavior

R Beygi, AA Talkhabi, MZ Mehrizi, EAS Marques… - Metals, 2023 - mdpi.com
The development of new joint configurations suitable for dissimilar materials enables a
wider range of applications and allows for an accelerated replacement of traditional …

Nano-scale characterization of intermetallic compounds in dissimilar aluminum-steel resistance element welded joints

Y Yang, Z Luo, Y Bi, Y Zhang - Materials Characterization, 2023 - Elsevier
To achieve the goal of lightweight vehicle and energy-saving, the joining of dissimilar
materials, specifically aluminum (Al) alloy and steel, is gaining increasing attention in car …

The Effect of Tool Rotation Speed on the Formation of Eutectic Structure during Friction Stir Welding of Aluminum to Magnesium

K Torabi, R Beygi, G Eisaabadi Bozchaloei… - Applied Sciences, 2023 - mdpi.com
Friction stir welding (FSW) is a solid-state welding process capable of joining a wide range
of light metals. However, liquation and solidification may occur during joining of dissimilar …

Modelling ductile damage in metals and alloys through Weyl condition exploiting local gauge symmetries

S Kumar - International Journal of Solids and Structures, 2024 - Elsevier
Local translational and scaling symmetries in space–time is exploited for modelling ductile
damage in metals and alloys over wide ranges of strain rate and temperature. The invariant …

Evolution of interface microstructure of rolled Al-Mg composite plate implanted with Er powder

Y Tian, X She, J Yu, Z Tang, R Zhang, X Ai, H Dai… - Surfaces and …, 2023 - Elsevier
Al-Mg composite plates has excellent mechanical properties and corrosion resistance, but
the existence of hard and brittle phases at its interface greatly hinders its application and …