Advances in computational modeling for laser powder bed fusion additive manufacturing: A comprehensive review of finite element techniques and strategies

D Sarkar, A Kapil, A Sharma - Additive Manufacturing, 2024 - Elsevier
The laser powder bed fusion process, a prominent additive manufacturing method, involves
intricate thermal dynamics and stress distribution. Despite the mature knowledge base in …

Prediction and validation of melt pool dimensions and geometric distortions of additively manufactured AlSi10Mg

R Ullah, J Lian, J Akmal, J Wu, E Niemi - The International Journal of …, 2023 - Springer
A finite element–based thermomechanical modeling approach is developed in this study to
provide a prediction of the mesoscale melt pool behavior and part-scale properties for …

Deformation constrained support-structure optimization for laser powder bed fusion

SC Subedi, DJ Thoma, K Suresh - Additive Manufacturing, 2024 - Elsevier
Support structures act as primary conduits for heat flow in laser powder bed fusion (LPBF).
Frame supports, as opposed to block-type supports, have proven to be a good choice for …

Topology Optimization of Lattice Support Structure for Cantilever Beams Fabricated Via Laser Powder Bed Fusion

J Hu, M Molavi‐Zarandi, D Pasini - Advanced Engineering …, 2023 - Wiley Online Library
Herein, a numerical scheme is presented to design, optimize, generate, and manufacture a
lattice support structure that reduces thermal‐induced distortion in metallic components 3D …

Development of an efficient multi-scale model to predict residual stresses and distortions in the laser powder bed fusion process for Inconel-718

H Mohammadtaheri, R Sedaghati… - The International Journal …, 2024 - Springer
In the laser powder bed fusion (LPBF) process, fast solidification of molten powders and
significant temperature gradients generate substantial residual stresses in the build part …

[HTML][HTML] Influence of Phase Transformation Coefficient on Thermomechanical Modeling of Laser Powder Bed Fusion for Maraging 300 Steel

BC dos Santos Silva, L de Figueiredo Soares… - Journal of Materials …, 2024 - Elsevier
Manufacturing maraging steel components using laser-based powder bed fusion (LPBF)
presents an attractive proposition for industries due to the material's combination of …

In situ measurements and simulation of residual stresses and deformations in additively manufactured thin plates

P Khanbolouki, R Magana-Carranza, C Sutcliffe… - … International Journal of …, 2024 - Springer
In this work, the residual stresses and deformations developed during and after laser
powder bed fusion (L-PBF) manufacture of thin quasi-2D metallic plates were investigated …

[PDF][PDF] Assessment of Process Modeling Tools for Determining Variability in Additively Manufactured Parts

A Plotkowski, G Knapp, J Coleman, B Stump… - 2023 - osti.gov
ABSTRACT The Advanced Materials and Manufacturing Technologies (AMMT)[1] program
aims to accelerate the development, qualification, demonstration, and deployment of …

[HTML][HTML] AscentAM: A Software Tool for the Thermo-Mechanical Process Simulation of Form Deviations and Residual Stresses in Powder Bed Fusion of Metals Using a …

D Goetz, H Panzer, D Wolf, F Bayerlein, J Spachtholz… - Modelling, 2024 - mdpi.com
Due to the tool-less fabrication of parts and the high degree of geometric design freedom,
additive manufacturing is experiencing increasing relevance for various industrial …

Prediction and Validation of Residual Stresses in Additively Manufactured Metal Parts

J Mayi Rivas - 2022 - stars.library.ucf.edu
Abstract Selective Laser Melted (SLM) Additively Manufactured (AM) metal parts are of
special interest to many industries because their designs can be made arbitrarily complex …