Joining thick section aluminum to steel with suppressed FeAl intermetallic formation via friction stir dovetailing

M Reza-E-Rabby, K Ross, NR Overman, MJ Olszta… - Scripta Materialia, 2018 - Elsevier
A new solid-phase technique called friction stir dovetailing (FSD) has been developed for
joining thick section aluminum to steel. In FSD, mechanical interlocks are formed at the …

Characteristics of aluminum-to-steel joint made by friction stir welding: A review

SA Hussein, AB Hadzley - Materials Today Communications, 2015 - Elsevier
Friction stir welding exploits its solid state process behaviour to join aluminum to steel, which
differs in thermal and mechanical properties, and where combination of these metallic alloys …

Friction stir dovetailing of AA7099 to steel with AA6061 interlayer for reduced Zn embrittlement at dissimilar interface

M Reza-E-Rabby, MJ Olszta, NR Overman… - Journal of Manufacturing …, 2021 - Elsevier
Joining of high strength Al alloy (AA7099) to steel (rolled homogeneous armor) with and
without AA6061 interlayer was achieved using a friction stir dovetailing (FSD) method …

Friction stir butt welding of strain-hardened aluminum alloy with high strength steel

T Wang, M Komarasamy, K Liu, RS Mishra - Materials Science and …, 2018 - Elsevier
Dissimilar metal joining is challenging because of intermetallic compound (IMC) formation.
Solid state welding techniques provide an opportunity. 5083-H116 aluminum alloy and …

Friction stir weld assisted diffusion bonding of 5754 aluminum alloy to coated high strength steels

M Haghshenas, A Abdel-Gwad, AM Omran, B Gökçe… - Materials & Design, 2014 - Elsevier
In the present paper friction stir-induced diffusion bonding is used for joining sheets of 5754
aluminum alloy to coated high strength steels (DP600 and 22MnB5) by promoting diffusion …

[HTML][HTML] Evaluation of intermetallic compound layer at aluminum/steel interface joined by friction stir scribe technology

T Wang, H Sidhar, RS Mishra, Y Hovanski… - Materials & Design, 2019 - Elsevier
Heat input and high strain rate deformation during friction stir welding of aluminum and steel
resulted in the diffusion-based formation of a Fe x Al y intermetallic compound (IMC) layer …

Intermetallic compounds in Al 6016/IF-steel friction stir spot welds

S Bozzi, AL Helbert-Etter, T Baudin, B Criqui… - Materials Science and …, 2010 - Elsevier
The joining of a 1.2 mm thickness Al 6016 to a 2mm thickness IF-steel has been performed
by friction stir spot welding (FSSW). The intermetallic compounds (IMC) have been identified …

Advances in dissimilar metals joining through temperature control of friction stir welding

K Ross, M Reza-E-Rabby, M McDonnell, SA Whalen - MRS Bulletin, 2019 - cambridge.org
Lightweighting of vehicles and portable structures is an important undertaking. Multimaterial
design is required to achieve conflicting design targets such as cost, stiffness, and weight …

Microstructural characteristics and mechanical properties of friction stir welded thick 5083 aluminum alloy

M Imam, Y Sun, H Fujii, N Ma, S Tsutsumi… - … Materials Transactions A, 2017 - Springer
Joining thick sections of aluminum alloys by friction stir welding (FSW) in a single pass
needs to overcome many challenges before it comes to full-scale industrial use. Important …

Analysis of process parameters effects on friction stir welding of dissimilar aluminum alloy to advanced high strength steel

X Liu, S Lan, J Ni - Materials & Design, 2014 - Elsevier
Thin sheets of aluminum alloy 6061-T6 and one type of Advanced high strength steel,
transformation induced plasticity (TRIP) steel have been successfully butt joined using …