Modeling fatigue behavior of additively manufactured alloys with an emphasis on pore defect morphology

KS Stopka, MD Sangid - Journal of the Mechanics and Physics of Solids, 2023 - Elsevier
Additively manufactured (AM) materials are prone to porosity, which limits their widespread
adoption in fatigue-limited applications. Experimental campaigns are vital in understanding …

Intentionally seeding pores in additively manufactured alloy 718: process parameters, microstructure, defects, and fatigue

KS Stopka, A Desrosiers, T Nicodemus, N Krutz… - Additive …, 2023 - Elsevier
Progress towards widespread adoption of additively manufactured (AM) components
requires a strong understanding of the influence of pervasive pore defects on the material's …

Relating porosity to fatigue failure in additively manufactured alloy 718

L Sheridan, OE Scott-Emuakpor, T George… - Materials Science and …, 2018 - Elsevier
Additive manufacturing (AM) has the potential to revolutionize the way parts are designed
and manufactured; however, AM also produces defects that influence the performance of the …

The role of defects and critical pore size analysis in the fatigue response of additively manufactured IN718 via crystal plasticity

V Prithivirajan, MD Sangid - Materials & Design, 2018 - Elsevier
The inherent defects associated with materials produced by selective laser melting (SLM)
limits their usage in safety-critical applications. In our work, a crystal plasticity (CP) based …

[HTML][HTML] A crystal plasticity approach to understand fatigue response with respect to pores in additive manufactured aluminium alloys

M Cao, Y Liu, FPE Dunne - International Journal of Fatigue, 2022 - Elsevier
A crystal plasticity finite element modelling method integrated with a stored energy density
criterion is utilized to comparatively investigate fatigue crack nucleation behaviour and …

ICME approach to determining critical pore size of IN718 produced by selective laser melting

MD Sangid, P Ravi, V Prithivirajan, NA Miller… - Jom, 2020 - Springer
A degree of porosity is expected in additively manufactured (AM) materials. To aid in the
qualification of AM materials, the smallest pore size that results in a debit in the fatigue …

Stress-defect-life interactions of fatigued additively manufactured alloy 718

L Sheridan, JE Gockel, OE Scott-Emuakpor - International Journal of …, 2021 - Elsevier
Defects in additively manufactured alloys commonly reduce fatigue life, and traditional SN
portrayals of the data provide little insight into failure mechanisms. Closer observation of …

A methodology for the rapid qualification of additively manufactured materials based on pore defect structures

KS Stopka, A Desrosiers, A Andreaco… - Integrating Materials and …, 2024 - Springer
Additive manufacturing (AM) can create net or near-net-shaped components while
simultaneously building the material microstructure, therefore closely coupling forming the …

Rapid initiation and growth life characterization of additively manufactured alloy 718 through compliance monitoring

L Sheridan, JE Gockel, OE Scott-Emuakpor - Extreme Mechanics Letters, 2020 - Elsevier
Additive manufacturing offers significant design versatility which can be leveraged for
complex geometries and microstructural tailoring through the manipulation of numerous …

Assessment of the effect of isolated porosity defects on the fatigue performance of additive manufactured titanium alloy

R Biswal, AK Syed, X Zhang - Additive Manufacturing, 2018 - Elsevier
Studies on additive manufactured (AM) materials have shown that porosity reduces the
fatigue strength. However, the quantitative impact is not well understood. This paper …