In-situ monitoring plume, spattering behavior and revealing their relationship with melt flow in laser powder bed fusion of nickel-based superalloy

Y Wang, W Guo, Y Xie, H Li, C Zeng, M Xu… - Journal of Materials …, 2024 - Elsevier
Laser powder bed fusion (LPBF) is a highly dynamic and complex physical process, and
single-track defects tend to accumulate into non-negligible internal defects of parts. The …

[HTML][HTML] Understanding of adopting flat-top laser in laser powder bed fusion processed Inconel 718 alloy: simulation of single-track scanning and experiment

W Yuan, H Chen, S Li, Y Heng, S Yin, Q Wei - Journal of Materials …, 2022 - Elsevier
Laser beam intensity profile used in laser powder bed fusion (LPBF) process is generally
Gaussian, which may not be the best to deliver site-specific microstructures. In this study, a …

[HTML][HTML] Understanding melt pool characteristics in laser powder bed fusion: An overview of single-and multi-track melt pools for process optimization

J Wang, R Zhu, Y Liu, L Zhang - Advanced Powder Materials, 2023 - Elsevier
Laser powder bed fusion (LPBF) has made significant progress in producing solid and
porous metal parts with complex shapes and geometries. However, LPBF produced parts …

Formation of keyhole and lack of fusion pores during the laser powder bed fusion process

S Shrestha, K Chou - Manufacturing Letters, 2022 - Elsevier
During the laser powder bed fusion (LPBF) process, keyhole pores or lack of fusion pores
may form depending on the energy density used to fabricate the part. In this study, different …

Elucidating the effect of preheating temperature on melt pool morphology variation in Inconel 718 laser powder bed fusion via simulation and experiment

Q Chen, Y Zhao, S Strayer, Y Zhao, K Aoyagi… - Additive …, 2021 - Elsevier
In laser powder bed fusion (L-PBF) additive manufacturing, the mechanical performance,
microstructure and defects of fabricated parts are closely associated with the melt pool …

Single-track investigation of IN738LC superalloy fabricated by laser powder bed fusion: Track morphology, bead characteristics and part quality

C Guo, Z Xu, Y Zhou, S Shi, G Li, H Lu, Q Zhu… - Journal of Materials …, 2021 - Elsevier
Single-track experiments were performed to investigate how the scan speed and the laser
power affected the behavior of the single tracks during laser powder bed fusion, including …

Comparison of melt evolution and flow mechanisms of Inconel 718, Ti6Al4V, 304 stainless steel, and AlSi10Mg manufactured by laser powder bed fusion, structures …

H Lu, J Pan, Y Gu, J Xiao, C Ma, N Yu, H Li - Materials Science and …, 2023 - Elsevier
Process parameters and material type are the key influencing factors in laser powder bed
fusion (LPBF) manufacturing. In this study, a three-dimensional high-fidelity discrete heat …

On the role of pre-and post-contour scanning in laser powder bed fusion: Thermal-fluid dynamics and laser reflections

Z Ren, D Wei, S Wang, DZ Zhang, S Mao - International Journal of …, 2022 - Elsevier
Despite of the promising advantages of laser powder bed fusion (LPBF), the surface quality
control of the LPBF-produced parts has been a critical challenge for this technique to have a …

[HTML][HTML] Vaporization of alloying elements and explosion behavior during laser powder bed fusion of Cu–10Zn alloy

J Yin, W Zhang, L Ke, H Wei, D Wang, L Yang… - International Journal of …, 2021 - Elsevier
Vaporization of alloying elements is an important phenomenon during laser powder bed
fusion (LPBF), especially in the laser interaction with difficult-to-form materials containing the …

Laser powder bed fusion of nickel alloy 625: Experimental investigations of effects of process parameters on melt pool size and shape with spatter analysis

LE Criales, YM Arısoy, B Lane, S Moylan… - International Journal of …, 2017 - Elsevier
Laser powder bed fusion (L-PBF) as an metal additive manufacturing process that can
produce fully dense 3D structures with complex geometry using difficult-to-process metal …