Premature failure of an additively manufactured material

Z Wang, M Xie, Y Li, W Zhang, C Yang, L Kollo… - NPG Asia …, 2020 - nature.com
Additively manufactured metallic materials exhibit excellent mechanical strength. However,
they often fail prematurely owing to external defects (pores and unmelted particles) that act …

Making selective-laser-melted high-strength Al–Mg–Sc–Zr alloy tough via ultrafine and heterogeneous microstructure

Z Wang, X Lin, N Kang, Y Wang, X Yu, H Tan, H Yang… - Scripta Materialia, 2021 - Elsevier
For most safety-critical applications, the achievement of both high strength and high
toughness is one of the key requirements for structural materials. However, strength and …

Additively manufactured novel Al-Cu-Sc-Zr alloy: Microstructure and mechanical properties

P Agrawal, S Gupta, S Thapliyal, S Shukla… - Additive …, 2021 - Elsevier
An in-depth understanding of microstructure and resultant properties is paramount in the
design of a novel alloy system, especially for additive manufacturing (AM). The present …

[HTML][HTML] Towards understanding metallurgical defect formation of selective laser melted wrought aluminum alloys

J Zhang, W Yuan, B Song, S Yin, X Wang, Q Wei… - Advanced Powder …, 2022 - Elsevier
The formation of balling, porosity and cracking defects is a vital obstacle in selective laser
melting of wrought Al alloys. However, it lacks systematic research on the origins of these …

Enhanced thermal coarsening resistance in a nanostructured aluminum-cerium alloy produced by additive manufacturing

HB Henderson, JA Hammons, AA Baker, SK McCall… - Materials & Design, 2021 - Elsevier
Decreasing microstructural length scales to the nanoscale is a proven way of increasing
strength, but the intrinsic metastability of such structures typically makes them susceptible to …

Development of a high strength Al–Zn–Si–Mg–Cu alloy for selective laser melting

R Casati, M Coduri, M Riccio, A Rizzi… - Journal of Alloys and …, 2019 - Elsevier
Despite additive manufacturing processes are already widely used in several industrial
applications, there are few materials that are specifically designed and optimized for these …

Developing a high-strength Al-Mg-Si-Sc-Zr alloy for selective laser melting: Crack-inhibiting and multiple strengthening mechanisms

R Li, M Wang, Z Li, P Cao, T Yuan, H Zhu - Acta Materialia, 2020 - Elsevier
To develop high-strength Al alloys for selective laser melting (SLM) additive manufacturing,
we designed a series of Al-Mg (-Si)-Sc-Zr alloys and additively manufactured them using …

[HTML][HTML] Heat treatment response and mechanical properties of a Zr-modified AA2618 aluminum alloy fabricated by laser powder bed fusion

M Schuster, A De Luca, D Kucajda, E Hosseini… - Journal of Alloys and …, 2023 - Elsevier
Additive manufacturing of commercial materials designed for casting is challenging,
particularly for hot-crack-susceptible alloys. Adding Zr to Al alloys has a positive effect on …

Selective laser melting additive manufacturing of 7xxx series Al-Zn-Mg-Cu alloy: Cracking elimination by co-incorporation of Si and TiB2

SY Zhou, Y Su, H Wang, J Enz, T Ebel, M Yan - Additive Manufacturing, 2020 - Elsevier
Abstract 7xxx Al alloys such as Al-Zn-Mg-Cu are typical lightweight materials of excellent
mechanical performance. Their near-net-shape manufacturing by selective laser melting …

Precipitation reactions in age-hardenable alloys during laser additive manufacturing

EA Jägle, Z Sheng, L Wu, L Lu, J Risse, A Weisheit… - Jom, 2016 - Springer
We describe and study the thermal profiles experienced by various age-hardenable alloys
during laser additive manufacturing (LAM), employing two different manufacturing …