Defects and anomalies in powder bed fusion metal additive manufacturing

A Mostafaei, C Zhao, Y He, SR Ghiaasiaan… - Current Opinion in Solid …, 2022 - Elsevier
Metal additive manufacturing is a disruptive technology that is revolutionizing the
manufacturing industry. Despite its unrivaled capability for directly fabricating metal parts …

Additively manufactured materials and structures: A state-of-the-art review on their mechanical characteristics and energy absorption

Y Wu, J Fang, C Wu, C Li, G Sun, Q Li - International Journal of Mechanical …, 2023 - Elsevier
Lightweight materials and structures have been extensively studied for a wide range of
applications in design and manufacturing of more environment-friendly and more …

[HTML][HTML] Powder Bed Fusion of nickel-based superalloys: A review

S Sanchez, P Smith, Z Xu, G Gaspard, CJ Hyde… - International Journal of …, 2021 - Elsevier
Abstract Powder Bed Fusion (PBF) techniques constitute a family of Additive Manufacturing
(AM) processes, which are characterised by high design flexibility and no tooling …

Control of grain structure, phases, and defects in additive manufacturing of high-performance metallic components

T Mukherjee, JW Elmer, HL Wei, TJ Lienert… - Progress in Materials …, 2023 - Elsevier
The properties and serviceability of 3D-printed metal parts depend on a variety of attributes.
These include the chemical composition, phases, morphology, spatial distributions of grain …

[HTML][HTML] A review of various materials for additive manufacturing: Recent trends and processing issues

M Srivastava, S Rathee, V Patel, A Kumar… - Journal of Materials …, 2022 - Elsevier
Tremendous growth has been witnessed in the field of additive manufacturing (AM)
technology over the last few decades. It offers a plethora of applications and is already being …

Mechanism of keyhole pore formation in metal additive manufacturing

L Wang, Y Zhang, HY Chia, W Yan - npj Computational Materials, 2022 - nature.com
During metal additive manufacturing, the porosity of the as-built part deteriorates the
mechanical property and even hinders the further application of metal additive …

Laser melting modes in metal powder bed fusion additive manufacturing

C Zhao, B Shi, S Chen, D Du, T Sun, BJ Simonds… - Reviews of Modern …, 2022 - APS
In the laser powder bed fusion additive manufacturing of metals, extreme thermal conditions
create many highly dynamic physical phenomena, such as vaporization and recoil …

Toward in-situ flaw detection in laser powder bed fusion additive manufacturing through layerwise imagery and machine learning

Z Snow, B Diehl, EW Reutzel, A Nassar - Journal of Manufacturing Systems, 2021 - Elsevier
Process monitoring in additive manufacturing may allow components to be certified cheaply
and rapidly and opens the possibility of healing defects, if detected. Here, neural networks …

Observation of spatter-induced stochastic lack-of-fusion in laser powder bed fusion using in situ process monitoring

Z Snow, L Scime, A Ziabari, B Fisher, V Paquit - Additive Manufacturing, 2023 - Elsevier
Material produced via additive manufacturing (AM) continues to exhibit variable mechanical
properties despite apparent optimization of processing parameters, inhibiting qualification …

[HTML][HTML] Influence of laser shock peening on the residual stresses in additively manufactured 316L by Laser Powder Bed Fusion: A combined experimental–numerical …

P Sandmann, S Keller, N Kashaev, S Ghouse… - Additive …, 2022 - Elsevier
Detrimental subsurface tensile residual stresses occur in laser powder bed fusion (LPBF)
due to significant temperature gradients during the process. Besides heat treatments, laser …