Role of porosity defects in metal 3D printing: Formation mechanisms, impacts on properties and mitigation strategies

S Wang, J Ning, L Zhu, Z Yang, W Yan, Y Dun, P Xue… - Materials Today, 2022 - Elsevier
Abstract Metal 3D printing (3DP), a state-of-the-art manufacturing technology that brings the
potential to fabricate complex structures at low cost and reduced energy consumption, has …

Universal scaling laws of keyhole stability and porosity in 3D printing of metals

Z Gan, OL Kafka, N Parab, C Zhao, L Fang… - Nature …, 2021 - nature.com
Abstract Metal three-dimensional (3D) printing includes a vast number of operation and
material parameters with complex dependencies, which significantly complicates process …

Towards the next generation of machine learning models in additive manufacturing: A review of process dependent material evolution

M Parsazadeh, S Sharma, N Dahotre - Progress in Materials Science, 2023 - Elsevier
Additive manufacturing facilitates producing of complex parts due to its design freedom in a
wide range of applications. Despite considerable advancements in additive manufacturing …

[HTML][HTML] Effects of defects on mechanical properties in metal additive manufacturing: A review focusing on X-ray tomography insights

A Du Plessis, I Yadroitsava, I Yadroitsev - Materials & Design, 2020 - Elsevier
X-ray tomography has emerged as a uniquely powerful and non-destructive tool to analyze
defects in additive manufacturing. Defects include unintended porosity, rough surfaces and …

Advances in metal additive manufacturing: a review of common processes, industrial applications, and current challenges

A Vafadar, F Guzzomi, A Rassau, K Hayward - Applied Sciences, 2021 - mdpi.com
In recent years, Additive Manufacturing (AM), also called 3D printing, has been expanding
into several industrial sectors due to the technology providing opportunities in terms of …

Material-dependent effect of common printing parameters on residual stress and warpage deformation in 3D printing: A comprehensive finite element analysis study

H Alzyod, P Ficzere - Polymers, 2023 - mdpi.com
Additive manufacturing (AM), commonly known as 3D printing, has gained significant
popularity for its ability to produce intricate parts with high precision. However, the presence …

Investigation of pore structure in cobalt chrome additively manufactured parts using X-ray computed tomography and three-dimensional image analysis

FH Kim, SP Moylan, EJ Garboczi, JA Slotwinski - Additive Manufacturing, 2017 - Elsevier
Pore structures of additively manufactured metal parts were investigated with X-ray
Computed Tomography (XCT). Disks made of a cobalt-chrome alloy were produced using …

Metallurgy, mechanistic models and machine learning in metal printing

T DebRoy, T Mukherjee, HL Wei, JW Elmer… - Nature Reviews …, 2021 - nature.com
Additive manufacturing enables the printing of metallic parts, such as customized implants
for patients, durable single-crystal parts for use in harsh environments, and the printing of …

[HTML][HTML] A review on voids of 3D printed parts by fused filament fabrication

Y Tao, F Kong, Z Li, J Zhang, X Zhao, Q Yin… - Journal of Materials …, 2021 - Elsevier
Fused filament fabrication (FFF), also known as fused deposition modeling (FDM™), is
considered one of the most promising additive manufacturing (AM) methods for its versatility …

Scientific, technological and economic issues in metal printing and their solutions

T DebRoy, T Mukherjee, JO Milewski, JW Elmer… - Nature materials, 2019 - nature.com
3D printing is now widely used in aerospace, healthcare, energy, automotive and other
industries. Metal printing, in particular, is the fastest growing sector, yet its development …