Review on laser directed energy deposited aluminum alloys

TS Liu, P Chen, F Qiu, HY Yang, NTY Jin… - … Journal of Extreme …, 2024 - iopscience.iop.org
Lightweight aluminum (Al) alloys have been widely used in frontier fields like aerospace and
automotive industries, which attracts great interest in additive manufacturing (AM) to process …

Microstructure and mechanical properties of Al–18Si–10Cu–10Ni–5Mn (-5Mg) heat-resistant aluminum alloys prepared by laser-directed energy deposition

H Yang, S Wang, X Duan, G Wang, S Gao… - Materials Science and …, 2023 - Elsevier
The application of aluminum alloys in high-performance engines is challenging because
they soften severely at high temperatures (above 300° C). In this paper, a new aluminum …

Fabrication of large-scale steel-aluminum components with homogenously distributed amorphous interfacial layer and enhanced bonding strength using modified …

M Zhang, FC Liu, P Xue, H Zhang, LH Wu, DR Ni… - Journal of Materials …, 2024 - Elsevier
Large-scale components of steel and aluminum alloys (Fe-Al) with high bonding strength
are highly needed from space exploration to the fabrication of transportation systems. The …

Effects of hatch spacing on pore segregation and mechanical properties during blue laser directed energy deposition of AlSi10Mg

A Wang, Q Wei, Z Tang, JP Oliveira, CLA Leung… - Additive …, 2024 - Elsevier
Hatch spacing is a crucial parameter for achieving superior mechanical properties during
the process of laser directed energy deposition (L-DED) process. However, the optimum …

Laser powder bed fusion of compositionally graded Invar36/Ni22Cr3

D Liu, P Qi, Z Dong, L Zhang - Optics & Laser Technology, 2025 - Elsevier
Functionally graded materials directly bonded with various alloys may result in high internal
stress and defects at the interface due to the mutation of the component elements, thus …

Tailored porosity in additive manufacturing of 7075 aluminum alloy for crack suppression and high strength

TS Liu, F Qiu, S Du, J Su, HY Yang, P Chen… - Journal of Materials …, 2024 - Elsevier
Laser-directed energy deposition (LDED) additive manufacturing of 7075 aluminum (Al)
alloy is highly challenging due to the inherent poor printability and high cracking tendency …

New insights into enhancing the mechanical properties of 6061-T6 aluminum alloy MIG welded joints by constructing bionic heterostructure

Y Jiang, X Qiu, Z Song, S Dai, Z Chen, X Wang… - Materials Science and …, 2024 - Elsevier
The trade-off between strength and toughness is a long-term challenge for engineering
metal structural materials. However, natural materials overcome the inverse relationship …

CALPHAD aided design of a crack-free Al-Mg-Si-Ti alloy with high strength: heterogeneous nucleation and eutectic filling during additive manufacturing

T Wen, Z Li, J Wang, F Yang, M Zhu, Y Luo… - Virtual and Physical …, 2024 - Taylor & Francis
The CALPHAD (calculation of phase diagrams) method was applied to facilitate the design
of a crack-free Al-Mg-Si-Ti alloy fabricated by laser-powder bed fusion (L-PBF). Calculation …

Effect of solution aging treatment on corrosion resistance and erosion resistance of laser metal deposition 17-4PHss

T Wang, ZY Wang, R Wang, MS Wang, CL Wu… - Engineering Failure …, 2025 - Elsevier
Slurry erosion and cavitation erosion are the primary causes of failure in pass flow
components, and preventive maintenance can effectively extend their service life. In this …

Microstructural evolution and strength enhancement in laser powder bed fusion Al-Mg-Yb-Zr alloys

M Zhu, M Zhang, J Wang, T Wen, F Yang, Z He… - Journal of Alloys and …, 2024 - Elsevier
Al-Mg alloys fabricated by laser powder bed fusion (L-PBF) usually suffer from poor
processability and strength response. In this work, the effect of Yb and Zr in Al-Mg alloys was …