Metallurgy, mechanistic models and machine learning in metal printing

T DebRoy, T Mukherjee, HL Wei, JW Elmer… - Nature Reviews …, 2021 - nature.com
Additive manufacturing enables the printing of metallic parts, such as customized implants
for patients, durable single-crystal parts for use in harsh environments, and the printing of …

Control of grain structure, phases, and defects in additive manufacturing of high-performance metallic components

T Mukherjee, JW Elmer, HL Wei, TJ Lienert… - Progress in Materials …, 2023 - Elsevier
The properties and serviceability of 3D-printed metal parts depend on a variety of attributes.
These include the chemical composition, phases, morphology, spatial distributions of grain …

[HTML][HTML] On the current research progress of metallic materials fabricated by laser powder bed fusion process: a review

W Abd-Elaziem, S Elkatatny, AE Abd-Elaziem… - Journal of Materials …, 2022 - Elsevier
Laser powder bed fusion (LPBF) is the most common metal additive manufacturing
technique. Following pre-programmed designs, it employs a high-power density laser …

[HTML][HTML] Mechanistic models for additive manufacturing of metallic components

HL Wei, T Mukherjee, W Zhang, JS Zuback… - Progress in Materials …, 2021 - Elsevier
Additive manufacturing (AM), also known as 3D printing, is gaining wide acceptance in
diverse industries for the manufacturing of metallic components. The microstructure and …

Phase-field modeling of grain evolutions in additive manufacturing from nucleation, growth, to coarsening

M Yang, L Wang, W Yan - Npj Computational Materials, 2021 - nature.com
A three-dimensional phase-field model is developed to simulate grain evolutions during
powder-bed-fusion (PBF) additive manufacturing, while the physically-informed temperature …

Microstructural control in metal laser powder bed fusion additive manufacturing using laser beam shaping strategy

R Shi, SA Khairallah, TT Roehling, TW Heo… - Acta Materialia, 2020 - Elsevier
Additive manufacturing (AM) promises to revolutionize manufacturing by producing complex
parts with tailored mechanical properties through local microstructure control. The main …

Modeling and simulation of microstructure evolution for additive manufacturing of metals: a critical review

C Körner, M Markl, JA Koepf - Metallurgical and Materials Transactions A, 2020 - Springer
Beam-based additive manufacturing (AM) of metallic components is characterized by
extreme process conditions. The component forms in a line-by-line and layer-by-layer …

In-situ experimental and high-fidelity modelling tools to advance understanding of metal additive manufacturing

L Wang, Q Guo, L Chen, W Yan - International Journal of Machine Tools …, 2023 - Elsevier
Metal additive manufacturing has seen extensive research and rapidly growing applications
for its high precision, efficiency, flexibility, etc. However, the appealing advantages are still …

Towards understanding grain nucleation under Additive Manufacturing solidification conditions

A Prasad, L Yuan, P Lee, M Patel, D Qiu, M Easton… - Acta Materialia, 2020 - Elsevier
This paper provides insights into the effect of high thermal gradients and cooling rates on
equiaxed grain nucleation and growth in conditions similar to those experienced during …

Grain refinement of stainless steel in ultrasound-assisted additive manufacturing

CJ Todaro, MA Easton, D Qiu, M Brandt, DH StJohn… - Additive …, 2021 - Elsevier
Metals and alloys fabricated by fusion-based additive manufacturing (AM), or 3D printing,
undergo complex dynamics of melting and solidification, presenting challenges to the …