Comprehensive review on residual stress control strategies in laser-based powder bed fusion process–Challenges and opportunities

VP Kumar, AV Jebaraj - Lasers in Manufacturing and Materials Processing, 2023 - Springer
The significant advantage of laser-based powder bed fusion (L-PBF) process is to produce
extremely complex-shaped lightweight engineering parts through layer-by-layer fabrication …

[HTML][HTML] Cost modelling for powder bed fusion and directed energy deposition additive manufacturing

N Khanna, H Salvi, B Karaş, I Fairoz… - Journal of Manufacturing …, 2024 - mdpi.com
Additive manufacturing (AM) is increasingly used for fabricating parts directly from digital
models, usually by depositing and bonding successive layers of various materials such as …

Influence of layer thickness on the printability of nickel alloy 718: A systematic process optimization framework

D Shoukr, P Morcos, T Sundermann, T Dobrowolski… - Additive …, 2023 - Elsevier
Laser-powder bed fusion (L-PBF) is a metal additive manufacturing (AM) process involving
layer-by-layer metal parts fabrication. It has been successfully used in the literature to …

A critical assessment of the Archimedes density method for thin-wall specimens in laser powder bed fusion: Measurement capability, process sensitivity and property …

D Bruce, P Paradise, A Saxena, S Temes… - Journal of Manufacturing …, 2022 - Elsevier
The Archimedes method is a commonly used approach for measuring the density of
specimens fabricated with metal additive manufacturing. Most of the specimens fabricated …

[HTML][HTML] Effect of layer thickness on spatters oxidation of Hastelloy X alloy during powder bed fusion-laser beam processing

A Raza, C Schwerz, C Pauzon, L Nyborg, E Hryha - Powder Technology, 2023 - Elsevier
This study investigates the impact of powder layer thickness on spatter generation and
oxidation behavior during the processing of Hastelloy X. In-situ monitoring using optical …

[HTML][HTML] Structured, Sintered, and Rastered Strategies for Fluid Wicking in Additively Manufactured Heat Pipes

C Noe, S Morankar, AS Rattner, A Potts, Z Goode… - Additive …, 2025 - Elsevier
This work compares three different strategies for creating wicking structures with Laser
Powder Bed Fusion (LPBF) for use in additively manufactured monolithic heat pipes:(i) …

Impact of high-productivity process parameters in powder bed fusion–laser beam on microstructure of stainless steel 316L

R Gunnerek, Z Chen, E Hryha - European Journal of Materials, 2023 - Taylor & Francis
Low production speed is a limiting factor for wider adoption of Powder Bed Fusion–Laser
Beam (PBF-LB). The build rate can be increased by scaling up main process parameters, ie …

Sustainable production of AlSi10Mg parts by laser powder bed fusion process

V Mercurio, F Calignano, L Iuliano - The International Journal of Advanced …, 2023 - Springer
Laser powder bed fusion (L-PBF) is an additive manufacturing technology that allows
producing complex and lightweight parts without the use of specific tooling during the …

Influence of PBF-LB Process Atmosphere on the Fatigue Strength of Hot Isostatically Post-Densified Duplex Steel Parts Produced via the Shell Core Approach

A Kaletsch, M Sondermann, M Mirz, F Radtke… - Materials, 2023 - mdpi.com
Laser-based additive manufacturing is a great manufacturing technology for producing parts
of any geometry. To also increase the strength and reliability of parts produced via powder …

Manipulating microstructure and mechanical property during laser powder bed fusion: Multi-material, in-situ alloying, and processing

M Chen, Y Ning, X Sun, T Liu, H Wei, K Zhang… - Journal of Alloys and …, 2024 - Elsevier
Laser powder bed fusion (L-PBF) has garnered significant interest since its inception as it
offers unparalleled advantages to fabricate complex-shaped metallic components. Due to its …