Verification and validation of digital twins: a systematic literature review for manufacturing applications

J Bitencourt, A Wooley, G Harris - International Journal of …, 2024 - Taylor & Francis
Digital Twin (DT) is a concept of growing interest, driven by the technological advancements
related to Industry 4.0. DT combines innovative technologies to create a virtual model …

Freckle prediction model incorporating geometrical effects for Ni-based single-crystal superalloy components

Y Liu, F Wang, D Ma, Q Yang, W Xu, Y Zhao, H Dong… - Acta Materialia, 2024 - Elsevier
A freckle is a grain defect frequently found in Ni-based single-crystal (SC) superalloy
castings resulting in a high scrap rate. A precise prediction of the defect before production is …

Eliminating Equiaxed Grain Defects in a Ni‐Based Single‐Crystal Blade Platform by Flattening the Liquidus Isotherm

D Szeliga - Advanced Engineering Materials, 2024 - Wiley Online Library
The article presents a mechanism for the formation of equiaxed grain defects and a new
approach to eliminate them during the directional solidification of single‐crystal CMSX‐4 …

Advances in Metal Casting technology: A Review of State of the Art, Challenges and Trends—Part II: Technologies New and Revived

D Lehmhus - Metals, 2024 - mdpi.com
The present text is the second part of an editorial written for a Special Issue entitled
Advances in Metal Casting Technology. The first part, which was published in November …

Modelling freckles and spurious grain formation in directionally solidified superalloy castings

H Zhang, Y Zhao, W Xiong, D Ma, A Ludwig… - Communications …, 2024 - nature.com
Segregation channels with misoriented spurious grains, known as freckles, are an
unacceptable casting defect in superalloy turbine blades. A digital-twin method to predict …

Thermal-solutal convection-induced low-angle grain boundaries in single-crystal nickel-based superalloy solidification

L Yang, N Ren, J Li, C Panwisawas, Y Zhang… - Journal of Materials …, 2025 - Elsevier
Low-angle grain boundaries (LAGBs) are one of the solidification defects in single-crystal
nickel-based superalloys and are detrimental to the mechanical properties. The formation of …

Understanding the metal-mold interfacial reactions during directional solidification of superalloys using Al2O3-rich ceramic mold

M Akmal, DS Kang, H Lee, DW Yun, HW Jeong… - Journal of Alloys and …, 2024 - Elsevier
This study investigates the reactions occurring at the metal-mold interface during directional
solidification of Ni-based superalloys, exerting a significant influence on both the surface …

Effect of constraint removal on single-crystal blade dimensions during investment casting

S Ren, K Bu, R Zhang, J Liu, S Mou, F Qiu - Journal of Manufacturing …, 2024 - Elsevier
Single-crystal turbine blades, manufactured via investment casting, are key components of
high-performance aero engines and gas turbines. The final dimensions of the blades …

Heat transfer behavior and formation mechanism of stainless steel cladding carbon steel plate during horizontal continuous liquid-solid composite casting

Y Yang, J Sun, X Liu, W Wang - International Communications in Heat and …, 2024 - Elsevier
Stainless steel/carbon steel laminated composites have a wide application demand,
nevertheless, traditional preparation methods are still insufficient in terms of performance …

Synthesis and characterisation of Fe38Al26Cu16Ni13Cr6 high entropy alloy processed through combined cable wire arc additive manufacturing (WAAM) process

A Banerjee, AK Mondal, B Haldar, S Chatterje… - … International Journal of …, 2024 - Springer
Materials development has always been a major concern for scientists due to the growing
need for advanced materials for severe conditions in automobile, aerospace, energy, and …