Friction stir based welding, processing, extrusion and additive manufacturing

FC Liu, AH Feng, X Pei, Y Hovanski, RS Mishra… - Progress in Materials …, 2024 - Elsevier
Friction stir welding and processing enabled the creation of stronger joints, novel ultrafine-
grained metals, new metal matrix composites, and multifunctional surfaces at user-defined …

Enhanced mechanical behavior and corrosion resistance of AZ31 magnesium alloy through a novel solid-phase processing

V Beura, D Zhang, N Overman, J Darsell, DR Herling… - Corrosion …, 2022 - Elsevier
In this work, a novel solid-phase processing; namely, shear assisted processing and
extrusion (ShAPE) was used to modify the microstructure of AZ31 magnesium alloy, which …

High speed manufacturing of aluminum alloy 7075 tubing by Shear Assisted Processing and Extrusion (ShAPE)

S Whalen, M Olszta, M Reza-E-Rabby… - Journal of Manufacturing …, 2021 - Elsevier
Shear assisted processing and extrusion (ShAPE) was used to extrude aluminum alloy 7075
tubing at speeds up to 12.2 m/min without surface tearing. This work presents the first …

Shear assisted processing and extrusion of enhanced strength aluminum alloy tubing

BS Taysom, N Overman, M Olszta… - International Journal of …, 2021 - Elsevier
Abstract Shear Assisted Processing and Extrusion (ShAPE) enables the extrusion of many
alloys with enhanced properties. In this study, ShAPE was used to extrude tubes of …

High ductility aluminum alloy made from powder by friction extrusion

S Whalen, M Olszta, C Roach, J Darsell, D Graff… - Materialia, 2019 - Elsevier
Friction extrusion has been used to consolidate and extrude aluminum alloy powder into
bulk nanostructured rods. Extrudates exhibited 450 MPa ultimate tensile strength, 380 MPa …

Microstructure evolution, enhanced aging kinetics, and mechanical properties of AA7075 alloy after friction extrusion

R Kalsar, X Ma, J Darsell, D Zhang… - Materials Science and …, 2022 - Elsevier
In the present study we utilized Friction Extrusion (FE); a solid phase processing technique;
to produce fully consolidated dense 5 mm rods of AA7075 alloy. The combination of large …

No ball milling needed: Alternative ODS steel manufacturing with gas atomization reaction synthesis (GARS) and friction-based processing

D Zhang, JT Darsell, J Wang, X Ma, GJ Grant… - Journal of Nuclear …, 2022 - Elsevier
Oxide dispersion strengthened (ODS) steels are promising structural materials for future
fusion reactors. The high-density (∼ 10 23/m 3) of highly stable Y-(Ti)-O nano-oxides …

[HTML][HTML] Solid-state recycling of magnesium and its alloys via plastic deformation; an overview of processing and properties

MR Sabour, E Taherkhani, AR Rezaei… - Journal of Materials …, 2024 - Elsevier
The increasing demand for primary magnesium production poses significant environmental
challenges, aggravated by the limited availability of raw materials, which can hinder supply …

Strain and strain rate in friction extrusion

X Li, M Reza-E-Rabby, A Guzman, G Grant… - Journal of Materials …, 2022 - Elsevier
Friction extrusion is a metal forming process that generates large plastic strains and
deformation-induced heating through friction between a rotating die and the material to be …

Physics-informed machine-learning model of temperature evolution under solid phase processes

E King, Y Li, S Hu, E Machorro - Computational Mechanics, 2023 - Springer
We model temperature dynamics during Shear Assisted Proccess Extrusion (ShAPE), a
solid phase process that plasticizes feedstock with a rotating tool and subsequently extrudes …