Experimental and numerical investigations on molten metal atomization techniques–A critical review

S Mandal, A Sadeghianjahromi, CC Wang - Advanced Powder Technology, 2022 - Elsevier
Metal powders are highly practical in many applications such as solders, 3D printing, dental
activities, etc. Atomization of molten metals and alloys is one of the common mechanisms for …

Atomization simulation and preparation of 24CrNiMoY alloy steel powder using VIGA technology at high gas pressure

M Wei, S Chen, M Sun, J Liang, C Liu, M Wang - Powder technology, 2020 - Elsevier
To more accurately analyze the atomization process of vacuum induction melting gas
atomization (VIGA) technology at high gas pressure, a new method was proposed based on …

[HTML][HTML] Breakup process modeling and production of FeSiAl magnetic powders by close-coupled gas atomization

P Wang, J Liu, Y Dong, Z Zhu, J Pang… - Journal of Materials …, 2023 - Elsevier
Close-coupled gas atomization is extensively used in the industrial production of alloy
powders due to the advantages of high efficiency, low cost and excellent powder properties …

[HTML][HTML] Understanding the breakup behaviors of liquid jet in gas atomization for powder production

S Luo, Y Ouyang, Q Wei, S Lai, Y Wu, H Wang… - Materials & Design, 2023 - Elsevier
Gas atomization (GA) is the main method to produce metal powders for additive
manufacturing (AM) because of its low cost and high efficiency. However, the liquid breakup …

A novel convergent–divergent annular nozzle design for close-coupled atomisation

D Schwenck, N Ellendt, J Fischer-Bühner… - Powder …, 2017 - journals.sagepub.com
Additive manufacturing processes such as selective laser melting and electron beam
melting require small particle sizes. A widely used technique to produce suitable powders is …

Effect of gas Mach number on the flow field of close-coupled gas atomization, particle size and cooling rate of as-atomized powder: Simulation and experiment

T Zhao, C Chen, X Liu, J Hao - Advanced Powder Technology, 2023 - Elsevier
Gas velocity is a key parameter regulating the particle size and the cooling rate of the gas
atomized powder applied in additive manufacturing, metal injection molding, thermal …

[HTML][HTML] Investigation on close-coupled gas atomization for Fe-based amorphous powder production via simulation and industrial trials: Part I. Melt breakup behaviors …

J Liu, P Wang, Y Dong, H Zhao, J Pang… - Journal of Materials …, 2023 - Elsevier
The primary atomization process is simulated by Volume of Fluid (VOF) model and dynamic
adaptive mesh method. The influence of melt mass flow rate and atomization pressure on …

Impact mechanism of gas temperature in metal powder production via gas atomization

P Wang, J Li, X Wang, BR Du, SY Shen, XY Ge… - Chinese …, 2021 - iopscience.iop.org
This paper aims at studying the influence mechanism of gas temperatures (300 K, 400 K,
500 K, and 600 K) on gas atomization by simulating the integral atomization process of the …

Numerical and experimental investigations of the effect of melt delivery nozzle design on the open-to closed-wake transition in closed-coupled gas atomization

S Motaman, AM Mullis, RF Cochrane… - … Materials Transactions B, 2015 - Springer
The single-phase gas-flow behavior of a closed-coupled gas atomization was investigated
with four different melt nozzle tip designs with two types of gas die. Particular attention was …

Numerical investigation on flow process of liquid metals in melt delivery nozzle during gas atomization process for fine metal powder production

LIU Chang, LI Xin, SHU Shi, Y Huang, X Li… - … of Nonferrous Metals …, 2021 - Elsevier
Based on volume of fluid (VoF) interface capturing method and shear-stress transport (SST)
k-ω turbulence model, numerical simulation was performed to reveal the flow mechanism of …