Toward large-scale simulation of residual stress and distortion in wire and arc additive manufacturing

H Huang, N Ma, J Chen, Z Feng, H Murakawa - Additive manufacturing, 2020 - Elsevier
This study aims to advance the structural analysis of wire and arc additive manufacturing
(WAAM) by considering the thermomechanical features inherent in direct energy deposition …

[HTML][HTML] An experimental and modeling study on warping in additively manufactured overhang structures

X Gao, F Okigami, N Avedissian, W Zhang - Additive Manufacturing, 2024 - Elsevier
Printing overhang structures by laser-powder bed fusion (L-PBF) additive manufacturing
remains challenging due to warping distortion. This paper studies the warping formation of …

Analysis and compensation of shrinkage and distortion in wire-arc additive manufacturing of thin-walled curved hollow sections

L Nguyen, J Buhl, R Israr, M Bambach - Additive Manufacturing, 2021 - Elsevier
Curved hollow sections are used in numerous applications from lightweight space frames to
pipings in process engineering. In conventional manufacturing, such structures are …

Simulation-in-the-loop additive manufacturing for real-time structural validation and digital twin development

Y Fu, ARJ Downey, L Yuan, HT Huang… - Additive Manufacturing, 2025 - Elsevier
Ensuring end-use quality is essential for batch-produced parts, particularly for load-bearing
components, where defects can significantly compromise structural integrity. Traditionally …

Rapid thermal modeling of wire arc additive manufacturing process using a mesh-free spectral graph theory approach

NL Piercy, JD Kulkarni, AS Vishnu… - … International Journal of …, 2024 - Springer
The objective of this paper is to develop, verify, and experimentally validate a mesh-free
spectral graph theory-based approach for rapid prediction of thermal history in metal parts …

Analysis of material property models on WAAM distortion using nonlinear numerical computation and experimental verification with P-GMAW

YHP Manurung, KP Prajadhiana, MS Adenan… - Archives of Civil and …, 2021 - Springer
This fundamental research deals with the investigation of material property model influences
on distortion induced by multi-layered Wire Arc Additive Manufacturing (WAAM) with …

Computed tomography as distortion mitigation method for selective laser sintering mass production

A Marczis, M Odrobina, Á Drégelyi-Kiss - The International Journal of …, 2024 - Springer
Most additive manufacturing (AM) technologies use heat to fuse materials together to create
the manufactured part. The heat used in the AM process distorts the parts. Powder bed …

Metal additive manufacturing simulation using sequentially coupled thermomechanical analysis with Johnson–Cook constitutive material model

J Nakai-Chapman, C Fietek, A Love, J Sakai… - … Experiments and Design, 2024 - Springer
Additive manufacturing (AM) has become one of the most revolutionary technologies for the
fabrication of metallic parts within the industry; notably, the use of existing metals has …

Warpage Mitigation through Infill Sectioning in Fused Filament

W Shen, D Veeramani, H Qin - IISE Transactions, 2024 - Taylor & Francis
This study addresses the warpage issues in Fused Filament Fabrication (FFF) processes by
strategically dividing infills to redistribute shrinkage forces, thereby mitigating warpage. The …

AFRL Additive Manufacturing Modeling Series: Challenge 1, Characterization of Residual Strain Distribution in Additively-Manufactured Metal Parts Using Energy …

AC Chuang, JS Park, PA Shade… - Integrating Materials and …, 2021 - Springer
A machine component fabricated by additive manufacturing (AM) of metal powders often
possesses steep residual stress gradients with significant magnitudes due to large …