Process modeling in laser powder bed fusion towards defect detection and quality control via machine learning: The state-of-the-art and research challenges

P Wang, Y Yang, NS Moghaddam - Journal of Manufacturing Processes, 2022 - Elsevier
In recent years, machine learning (ML) techniques have been extensively investigated to
strengthen the understanding of the complex process dynamics underlying metal additive …

The effect of absorption ratio on meltpool features in laser-based powder bed fusion of IN718

M Khorasani, AH Ghasemi, M Leary… - Optics & Laser …, 2022 - Elsevier
The purpose of this research is to develop a hybrid experimental and computational model
to estimate the absorption of the laser for Laser-Based Powder Bed Fusion (LB-PBF) of …

A comprehensive review of recent advances in laser powder bed fusion characteristics modeling: metallurgical and defects

SF Nabavi, H Dalir, A Farshidianfar - The International Journal of …, 2024 - Springer
This comprehensive review explores recent advancements in laser powder bed fusion
(LPBF) modeling, with a particular focus on metallurgical, temperature, and defect aspects …

Thermal behavior and control during multi-track laser powder bed fusion of 316 L stainless steel

D Yao, J Wang, H Luo, Y Wu, X An - Additive Manufacturing, 2023 - Elsevier
Understanding and controlling the thermal behavior during laser powder bed fusion (LPBF)
additive manufacturing (AM) is crucial to improve the quality of the printed layer and the …

Optimization of LB-PBF process parameters to achieve best relative density and surface roughness for Ti6Al4V samples: Using NSGA-II algorithm

V Panahizadeh, AH Ghasemi, Y Dadgar Asl… - Rapid Prototyping …, 2022 - emerald.com
Purpose This paper aims to study multiobjective genetic algorithm ability in determining the
process parameter and postprocess condition that leads to maximum relative density (RD) …

Development and validation of a material evaporation assisted thermal model for time-efficient calculation of thermal and solidification parameters during laser powder …

AK Mishra, A Kumar - Additive Manufacturing, 2023 - Elsevier
The computational models used to study the laser powder bed fusion (LPBF) process
incorporate numerous physics that make the model heavy and time consuming, rendering …

A comprehensive study on meltpool depth in laser-based powder bed fusion of Inconel 718

M Khorasani, AH Ghasemi, M Leary, L Cordova… - … International Journal of …, 2022 - Springer
One problematic task in the laser-based powder bed fusion (LB-PBF) process is the
estimation of meltpool depth, which is a function of the process parameters and …

Formation and evolution mechanisms of pores in Inconel 718 during selective laser melting: Meso-scale modeling and experimental investigations

H Zhou, H Su, Y Guo, P Yang, Y Liu, Z Shen… - Journal of Manufacturing …, 2022 - Elsevier
The forming quality of selective laser melting (SLM) components largely depends on defects
such as pore, which seriously deteriorates the mechanical properties. In this study, a meso …

The essential role of initial powder bed state in selective laser melting of 316 L stainless steel

D Yao, J Wang, X An, H Zhang, H Fu, X Yang… - International Journal of …, 2023 - Elsevier
Understanding the essential role of initial powder bed states (eg, structure and temperature)
in the printing process is crucial to obtain high-quality components in powder-bed-based …

Discrete Element Modeling (DEM) simulations of powder bed densification using horizontal compactors in metal additive manufacturing

VV Ganesan, A Amerinatanzi, A Jain - Powder technology, 2022 - Elsevier
Efficient packing of the powder bed plays a key role in ensuring high quality of parts printed
with Powder Bed Fusion (PBF) based additive manufacturing technologies. This paper …