Review of Computer-Aided Manufacturing (CAM) strategies for hybrid directed energy deposition

T Feldhausen, L Heinrich, K Saleeby, A Burl, B Post… - Additive …, 2022 - Elsevier
Hybrid additive manufacturing intertwines both additive and subtractive manufacturing layer
by layer to digitally fabricate parts with complex geometries, improved surface finish and …

Directed energy deposition+ mechanical interlayer deformation additive manufacturing: a state-of-the-art literature review

FWC Farias, TJG dos Santos, JP Oliveira - The International Journal of …, 2024 - Springer
Directed energy deposition (DED) additive manufacturing systems have been developed
and optimized for typical engineering materials and operational requirements. However …

Size effect in fatigue modelling of defective materials: Application of the calibrated weakest-link theory

JC He, SP Zhu, C Luo, X Niu, Q Wang - International Journal of Fatigue, 2022 - Elsevier
Fatigue life prediction is critical for the design of engineering components made from
defective materials. Not only do these imperfections show a detrimental effect on the fatigue …

Tool wear induced burr formation and concomitant reduction in MQL wetting capability in micro-milling

S Saha, S Deb, PP Bandyopadhyay - International Journal of Mechanical …, 2023 - Elsevier
Abstract During Minimum Quantity Lubrication (MQL), ensuring the reachability of the oil
droplets to the cutting region is important to achieve better lubrication effect and enhanced …

Novel insights into abrasive flow machining uniformity for SLM channels

C Peng, Q Xu, L Ding, T Zhou, H Gao… - International Journal of …, 2024 - Elsevier
Selective laser melting (SLM) has emerged as a transformative technology for fabricating
intricate parts. However, a deteriorated as-built surface remains an Achilles' heel due to the …

[HTML][HTML] Prediction of residual strain/stress validated with neutron diffraction method for wire-feed hybrid additive/subtractive manufacturing

Y Lee, T Feldhausen, CM Fancher, P Nandwana… - Additive …, 2024 - Elsevier
Hybrid manufacturing integrates additive manufacturing (AM) and subtractive manufacturing
in the same machine. The integration of the two processes enables the creation of complex …

Temporally continuous thermofluidic–thermomechanical modeling framework for metal additive manufacturing

R Mathews, KM Nagaraja, R Zhang, S Sunny… - International Journal of …, 2023 - Elsevier
Additive manufacturing (AM) is known to generate large magnitudes of residual stresses
(RS) within builds due to steep and localized thermal gradients. In the current state of …

A semi-analytical model for rapid prediction of residual stress and deformation in laser powder bed fusion

ZJ Li, HL Dai, Y Yao, JL Liu - Applied Mathematical Modelling, 2024 - Elsevier
The build-up of residual stress and the resultant deformation in laser powder bed fusion
(LPBF) play vital roles in the performance of the as-built parts. Due to the complex physical …

Physical multi-factor driven nonlinear superposition for machining deformation reconstruction

S Zhao, F Peng, H Sun, R Yan, X Tang, H Zhang… - International Journal of …, 2024 - Elsevier
In recent years, the machining deformation of titanium alloy frame parts has become a major
research issue in the field of aviation manufacture. Through the generation mechanism, the …

Thermo-mechanical analysis of functionally graded nickel/titanium alloys under different process parameters of directed energy deposition

ZJ Li, P Xiao, HL Dai, WF Luo, C Du, ZF Tong - Thin-Walled Structures, 2023 - Elsevier
The build-up of residual stress and porosity plays an important role in the mechanical
properties of as-built parts during directed energy deposition (DED). However, the thermo …