Defects and anomalies in powder bed fusion metal additive manufacturing

A Mostafaei, C Zhao, Y He, SR Ghiaasiaan… - Current Opinion in Solid …, 2022 - Elsevier
Metal additive manufacturing is a disruptive technology that is revolutionizing the
manufacturing industry. Despite its unrivaled capability for directly fabricating metal parts …

[HTML][HTML] Metal vaporization and its influence during laser powder bed fusion process

J Liu, P Wen - Materials & Design, 2022 - Elsevier
Laser powder bed fusion (LPBF) is a key metal additive manufacturing process and has
attracted increasing attention both in academia and industry. An essential physical issue …

[HTML][HTML] Influences of powder morphology and spreading parameters on the powder bed topography uniformity in powder bed fusion metal additive manufacturing

A Mussatto, R Groarke, A O'Neill, MA Obeidi… - Additive …, 2021 - Elsevier
Powder spreading is a crucial step in the powder bed fusion process, which controls the
quality of powder bed and consequently affects the quality of printed parts. To date …

Invited Review Article: Review of the formation and impact of flaws in powder bed fusion additive manufacturing

Z Snow, AR Nassar, EW Reutzel - Additive Manufacturing, 2020 - Elsevier
It is widely accepted that gas porosity and lack-of-fusion flaws can degrade both static and
dynamic mechanical performance of additively manufactured components, limiting the use …

Powder-spreading mechanisms in powder-bed-based additive manufacturing: Experiments and computational modeling

H Chen, Q Wei, Y Zhang, F Chen, Y Shi, W Yan - Acta Materialia, 2019 - Elsevier
The packing density of the powder layer plays a key role in the final quality of the parts
fabricated via powder-bed-based (PBB) additive manufacturing. This paper presents a …

Process phenomena and material properties in selective laser sintering of polymers: A review

F Lupone, E Padovano, F Casamento, C Badini - Materials, 2021 - mdpi.com
Selective laser sintering (SLS) is a powder bed fusion technology that uses a laser source to
melt selected regions of a polymer powder bed based on 3D model data. Components with …

In-situ full-field mapping of melt flow dynamics in laser metal additive manufacturing

Q Guo, C Zhao, M Qu, L Xiong, SMH Hojjatzadeh… - Additive …, 2020 - Elsevier
Melt flow plays a critical role in laser metal additive manufacturing, yet the melt flow behavior
within the melt pool has never been explicitly presented. Here, we report in-situ …

Role of powder particle size on laser powder bed fusion processability of AlSi10mg alloy

MA Balbaa, A Ghasemi, E Fereiduni, MA Elbestawi… - Additive …, 2021 - Elsevier
Laser powder bed fusion (L-PBF) is one of the most promising additive manufacturing (AM)
methods which provides an exceptional opportunity to improve the existing designs and …

In-situ experimental and high-fidelity modelling tools to advance understanding of metal additive manufacturing

L Wang, Q Guo, L Chen, W Yan - International Journal of Machine Tools …, 2023 - Elsevier
Metal additive manufacturing has seen extensive research and rapidly growing applications
for its high precision, efficiency, flexibility, etc. However, the appealing advantages are still …

Effects of spreader geometry on powder spreading process in powder bed additive manufacturing

L Wang, A Yu, E Li, H Shen, Z Zhou - Powder Technology, 2021 - Elsevier
Powder spreading process is to use a spreader such as blade or roller to spread powder
layers for subsequent fusion in powder bed fusion additive manufacturing. In this work, the …