Defects and anomalies in powder bed fusion metal additive manufacturing

A Mostafaei, C Zhao, Y He, SR Ghiaasiaan… - Current Opinion in Solid …, 2022 - Elsevier
Metal additive manufacturing is a disruptive technology that is revolutionizing the
manufacturing industry. Despite its unrivaled capability for directly fabricating metal parts …

Laser melting modes in metal powder bed fusion additive manufacturing

C Zhao, B Shi, S Chen, D Du, T Sun, BJ Simonds… - Reviews of Modern …, 2022 - APS
In the laser powder bed fusion additive manufacturing of metals, extreme thermal conditions
create many highly dynamic physical phenomena, such as vaporization and recoil …

The causal relationship between melt pool geometry and energy absorption measured in real time during laser-based manufacturing

BJ Simonds, J Tanner, A Artusio-Glimpse… - Applied Materials …, 2021 - Elsevier
During laser powder bed fusion additive manufacturing, laser power absorption is governed
by a protean pool of molten metal that can present as a highly reflective surface, a deeply …

Onset of periodic oscillations as a precursor of a transition to pore-generating turbulence in laser melting

SA Khairallah, T Sun, BJ Simonds - Additive Manufacturing Letters, 2021 - Elsevier
Laser melting technologies in welding and additive manufacturing, such as laser powder
bed fusion, promises to revolutionize manufacturing. However, a challenge remains in …

[HTML][HTML] Direct observation of crack formation mechanisms with operando Laser Powder Bed Fusion X-ray imaging

H Ghasemi-Tabasi, C de Formanoir… - Additive …, 2022 - Elsevier
Laser powder bed fusion (L-PBF) is a versatile additive manufacturing process that can print
geometrically complex metal parts for a variety of applications. However, poor control of …

Investigation of the transient coupling between the dynamic laser beam absorptance and the melt pool-vapor depression morphology in laser powder bed fusion …

A Aggarwal, YC Shin, A Kumar - International Journal of Heat and Mass …, 2023 - Elsevier
A predictive powder-bed model has been developed using open-source environments to
investigate the coupling between the optical and the thermo-hydrodynamical phenomena for …

Physics guided heat source for quantitative prediction of IN718 laser additive manufacturing processes

AA Amin, Y Li, Y Lu, X Xie, Z Gan, S Mojumder… - npj Computational …, 2024 - nature.com
Challenge 3 of the 2022 NIST additive manufacturing benchmark (AM Bench) experiments
asked modelers to submit predictions for solid cooling rate, liquid cooling rate, time above …

Absorptivity measurements during laser powder bed fusion of pure copper with a 1 kW cw green laser

G Nordet, C Gorny, Y Mayi, J Daligault, M Dal… - Optics & Laser …, 2022 - Elsevier
A 1 kW CW green laser source operating at 515 nm was used to investigate the absorptivity
of pure copper powder beds and pure copper substrates. Various interaction regimes were …

[PDF][PDF] Physics guided heat source for quantitative prediction of IN718 laser additive manufacturing processes

A Al Amin, Y Li, Y Lu, X Xie, Z Gan, S Mojumder… - NPJ Computational …, 2024 - d-nb.info
Additive manufacturing (AM) processes such as laser powder bed fusion (LPBF), selective
laser melting (SLM), and directed energy deposition (DED) for metal alloys enable the …

[HTML][HTML] Elucidation of laser irradiation behaviors associated with the keyhole dynamics during laser powder bed fusion

Z Ren, G Fu, F Liu, S Mao, R Gao, J Jiang… - Journal of Materials …, 2024 - Elsevier
The keyhole phenomenon, frequently found in LPBF, is critically responsible for the
formation of internal porosities which degrades the part quality. Owing to the ultra-high …