Role of porosity defects in metal 3D printing: Formation mechanisms, impacts on properties and mitigation strategies

S Wang, J Ning, L Zhu, Z Yang, W Yan, Y Dun, P Xue… - Materials Today, 2022 - Elsevier
Abstract Metal 3D printing (3DP), a state-of-the-art manufacturing technology that brings the
potential to fabricate complex structures at low cost and reduced energy consumption, has …

Progress and perspectives in laser additive manufacturing of key aeroengine materials

C Tan, F Weng, S Sui, Y Chew, G Bi - International Journal of Machine …, 2021 - Elsevier
Aerospace is a key market driver for the advancement of additive manufacturing (AM) due to
the huge demands in high-mix low-volume production of high-value parts, integrated …

Defects in additive manufactured metals and their effect on fatigue performance: A state-of-the-art review

N Sanaei, A Fatemi - Progress in Materials Science, 2021 - Elsevier
Additive manufacturing (AM) is emerging as an alternative to conventional subtractive
manufacturing methods with the goal to deliver unique and complex net or near-net shaped …

Effects of porosity on the mechanical properties of additively manufactured components: a critical review

AY Al-Maharma, SP Patil… - Materials Research …, 2020 - iopscience.iop.org
In the present review, the effect of porosity on the mechanical properties of the fabricated
parts, which are additively manufactured by powder bed fusion and filament extrusion-based …

[HTML][HTML] Multiaxial fatigue of additively manufactured metallic components: A review of the failure mechanisms and fatigue life prediction methodologies

P Foti, N Razavi, A Fatemi, F Berto - Progress in Materials Science, 2023 - Elsevier
Additive manufacturing techniques offer significant advantages over conventional
manufacturing methods. These include the possibility of realizing highly customized …

Defect driven physics-informed neural network framework for fatigue life prediction of additively manufactured materials

L Wang, SP Zhu, C Luo, X Niu… - … Transactions of the …, 2023 - royalsocietypublishing.org
Additive manufacturing (AM) has attracted many attentions because of its design freedom
and rapid manufacturing; however, it is still limited in actual application due to the existing …

Defect-based fatigue life prediction of L-PBF additive manufactured metals

N Sanaei, A Fatemi - Engineering Fracture Mechanics, 2021 - Elsevier
Metal additive manufacturing (AM) while offering advantages such as generating parts with
intricate geometries, introduces challenges such as intrinsic defects. Since fatigue cracks …

Analysis of the effect of surface roughness on fatigue performance of powder bed fusion additive manufactured metals

N Sanaei, A Fatemi - Theoretical and Applied Fracture Mechanics, 2020 - Elsevier
An important advantage of AM is to create net-shaped components with no need for further
surface machining since it is usually very difficult for complex geometries. The effect of …

Defect sensitivity and fatigue design: Deterministic and probabilistic aspects in AM metallic materials

X Niu, C He, SP Zhu, P Foti, F Berto, L Wang… - Progress in Materials …, 2024 - Elsevier
Fatigue performance in both traditional and additively manufactured materials is severely
affected by the presence of defects, which deserve special attention to ensure the in-service …

Ultrasonic fatigue of laser beam powder bed fused metals: A state-of-the-art review

M Avateffazeli, M Haghshenas - Engineering Failure Analysis, 2022 - Elsevier
Ultrasonic fatigue testing is a resourceful (time-and cost-saving) approach to assess the
dynamic failure of materials in the gigacycle range (ie, when the number of cycles to failure …