A review of existing solidification crack tests and analysis of their transferability to additive manufacturing

A Wall, MJ Benoit - Journal of Materials Processing Technology, 2023 - Elsevier
Solidification cracking, also referred to as hot tearing, is a metallurgical defect associated
with solidification-based manufacturing processes (eg, welding and casting) that affects …

Castability and mechanical properties of new 7xxx aluminum alloys for automotive chassis/body applications

J Shin, T Kim, DE Kim, D Kim, K Kim - Journal of Alloys and Compounds, 2017 - Elsevier
To develop an aluminum alloy that combines excellent mechanical properties with good
castability for near-net-shape casting of automotive structural parts, new Cu–free medium …

Revealing the nucleation and growth mechanisms of Fe-rich phases in Al–Cu–Fe (-Si) alloys under the influence of Al–Ti–B

Y Zhao, D Song, H Wang, X Li, L Chen, Z Sun, Z Wang… - Intermetallics, 2022 - Elsevier
Abstract Al–5Ti–1B is commonly added to refine the grain size of Al alloys. However, its
presence affects the type, size, morphology, and formation sequence of Fe-rich intermetallic …

An investigation on hot tearing of Mg-4.5 Zn-(0.5 Zr) alloys with Y additions

Z Wang, J Song, Y Huang, A Srinivasan, Z Liu… - … Materials Transactions A, 2015 - Springer
In this work, the hot tearing susceptibility (HTS) of Mg-4.5 Zn-x Y (x= 0, 0.4, 0.9, 2 wt pct)
alloys is investigated using constrained rod casting apparatus equipped with a load cell and …

Effects of individual and combined additions of transition elements (Zr, Ti and V) on the microstructure stability and elevated-temperature properties of Al–Cu 224 cast …

P Hu, K Liu, L Pan, XG Chen - Materials Science and Engineering: A, 2023 - Elsevier
The effects of individual and combined additions of transition elements (TEs) Zr, Ti, and V on
the microstructure evolution and elevated-temperature mechanical and creep properties of …

[HTML][HTML] Revealing hot tear formation dynamics in Al–Cu alloys with X-ray radiography

I Han, S Feng, F Wilde, PS Grant, E Liotti - Acta Materialia, 2024 - Elsevier
Hot tears can arise during the late part of alloy solidification because of the shrinkage of
isolated liquid as it turns to solid and may have a catastrophic effect on cast tensile …

An additively manufactured AlCuMnZr alloy microstructure and tensile mechanical properties

A Shyam, A Plotkowski, S Bahl, K Sisco, LF Allard… - Materialia, 2020 - Elsevier
Selective laser melting (SLM) was used to fabricate an AlCuMnZr alloy. The microstructural
features that resulted from additive manufacturing (AM) were significantly refined compared …

Tensile properties and hot tearing susceptibility of cast Al-Cu alloys containing excess Fe and Si

K Ganjehfard, R Taghiabadi, MT Noghani… - International Journal of …, 2021 - Springer
This study was undertaken to investigate the tensile properties and hot tearing susceptibility
of cast Al-Cu alloys containing excess Fe (up to 1.5 wt%) and Si (up to 2.5 wt%). According …

Effect of Mn, Si, and cooling rate on the formation of iron-rich intermetallics in 206 Al-Cu cast alloys

K Liu, X Cao, XG Chen - Metallurgical and Materials Transactions B, 2012 - Springer
The solidification structures of commercial 206 Al-Cu cast alloys with 0.15 pct Fe have been
studied using thermal analysis (TA), differential scanning calorimetry (DSC), scanning …

Hot tearing mechanisms of B206 aluminum–copper alloy

F D'Elia, C Ravindran, D Sediako, KU Kainer, N Hort - Materials & Design, 2014 - Elsevier
In this study, the mechanisms of hot tearing in B206 aluminum alloy were investigated.
Castings were produced at three mold temperatures (250° C, 325° C and 400° C) and with …