A comprehensive review of the recent developments in friction stir welding of metals, alloys, and polymers: a review of process parameters and properties

SK Tiwari, H Sharma, AU Rao - Journal of Adhesion Science and …, 2024 - Taylor & Francis
Friction stir welding (FSW) is a solid-state joining process of similar or dissimilar metals
including thermoplastics. This technique came into practice when difficult-to-weld materials …

[HTML][HTML] Revealing microstructure evolution and mechanical properties of Al/Cu joints during high-speed friction stir welding

L Zuo, Y Han, W Shao, X Zhang, D Zuo - Journal of Materials Research and …, 2024 - Elsevier
Friction stir welding provides several advantages, including relatively low welding
temperature, no thermal crack, and excellent joint performance. However, due to the narrow …

Effect of tool rotational speed on friction stir welded AA6061-T6 scarf joint configuration

D Sethi, U Acharya, S Kumar, S Shekhar… - … Composites and Hybrid …, 2022 - Springer
The present research introduces comparatively new scarf joint configuration (SJC) method
for friction stir welding (FSW) of AA 6061-T6 plates and explores the impact of different tool …

Microstructure and mechanical properties of dissimilar double-side friction stir welds between medium-thick 6061-T6 aluminum and pure copper plates

JX Tang, L Shi, CS Wu, MX Wu, S Gao - Acta Metallurgica Sinica (English …, 2022 - Springer
It is difficult to achieve Al/Cu dissimilar welds with good mechanical properties for medium-
thick plates due to the inherent high heat generation rate at the shoulder-workpiece contact …

Biochar-assisted copper-steel dissimilar friction stir welding: mechanical, fatigue, and microstructure properties

K Giridharan, P Sevvel, C Gurijala… - Biomass Conversion and …, 2021 - Springer
This present work investigates the effect of adding novel biochar microparticle into the
welding zone of dissimilar friction stir welding of AISI-SAE 1010 (steel)–CDA 101 (copper) …

Producing multilayer laminated composite of aluminium/copper by friction stir additive manufacturing process

S Choudhury, M Roy, V Payak, U Acharya… - Advances in Materials …, 2024 - Taylor & Francis
The objective of this study was to assess the feasibility of producing Al-Cu multi-layered
composite through the friction stir additive manufacturing (FSAM) process and to analyse the …

Friction stir welding of two dissimilar metals: weld quality characterization using the wavelet transform approach

A Mandal, A Banik, J Deb Barma… - Iranian Journal of Science …, 2024 - Springer
The present work attempted to track weld quality by analysing torque and force signals for
Al/Cu dissimilar friction stir welding for two different pin geometries. The captured torque and …

Effects of plunge depth on the intermetallic compounds and mechanical properties of Al/Cu joints fabricated by micro friction stir welding

Y Ni, Y Liu, P Zhang, H Xu, C Zhang, C Feng… - Materials Today …, 2024 - Elsevier
5 mm thick 6061-T4 Al and T2 Cu were butt-joined by micro friction stir welding (μFSW) at
different plunge depths (D 1= 0.04 mm, D 2= 0.08 mm, D 3= 0.12 mm), the temperature …

Effects of heat input on the intermetallic compounds and mechanical properties of Al/Cu joints fabricated by micro friction stir welding

Y Ni, Y Liu, P Zhang, C Zhang… - … and Technology of …, 2024 - journals.sagepub.com
The 0.5 mm thickness ultra-thin sheets of 6061-T4 Al and T2 Cu were butt joined by micro
friction stir welding under different ω/ν. When the ω/ν was 36, the welding process resulted in …

Microstructural and mechanical characteristics of friction stir welded Al6101/C11000 joints with zinc and silver interlayer

V Payak, J Paulraj, BS Roy, M Bhargava… - … International Journal of …, 2023 - Springer
This manuscript presents the microstructure and mechanical analysis of friction stir welded
joints of Al 6101 (aluminum alloy) and C11000 (copper alloy) plates of 3 mm thickness with …