Overview of recent advances of process analysis and quality control in resistance spot welding

K Zhou, P Yao - Mechanical Systems and Signal Processing, 2019 - Elsevier
Resistance spot welding (RSW) is frequently employed in current industrial occasions.
However, the process is multi-field coupled and highly nonlinear, and full of uncertainties …

On the metallurgical challenges of intermetallic compound in steel/Al dissimilar resistance spot welding: significance, growth and controlling mechanisms

V Kalyankar, G Chudasama - Advances in Materials and …, 2024 - Taylor & Francis
ABSTRACT A lightweight multi-material combination of steel and aluminium alloy is
becoming a novel approach towards environmentally sustainable transport systems …

New parametric study of nugget size in resistance spot welding process using finite element method

H Eisazadeh, M Hamedi, A Halvaee - Materials & Design, 2010 - Elsevier
Resistance spot welding process (RSW) is one of important manufacturing processes in
automotive industry for assembling bodies. Quality and strength of the welds and therefore …

Analysis of Al-steel resistance spot welding process by developing a fully coupled multi-physics simulation model

J Wang, HP Wang, F Lu, BE Carlson… - International Journal of …, 2015 - Elsevier
This paper discusses the development of a simulation model for Al-steel resistance spot
welding process, which directly couples the thermal, electrical and mechanical fields and …

Characterization of intermetallic compound at the interfaces of Al-steel resistance spot welds

Z Wan, HP Wang, N Chen, M Wang… - Journal of Materials …, 2017 - Elsevier
This study characterizes the interfaces of Al-steel joints generated by resistance spot
welding (RSW) processes. Two types of intermetallic compound (IMC) layers at the interface …

Optimized designing of generalized electrodes for aluminum/steel resistance spot welding process based on numerical calculation

K Zhou, B Ren, W Yu - Journal of Manufacturing Processes, 2023 - Elsevier
This work focused on the effects of using different electrode combinations on the welding
process and welding quality during aluminum/steel resistance spot welding (RSW) process …

Numerical simulation of resistance spot welding of Al to zinc-coated steel with improved representation of contact interactions

Z Wan, HP Wang, M Wang, BE Carlson… - International Journal of …, 2016 - Elsevier
The resistance spot welding (RSW) process involves electrical, thermal, mechanical and
metallurgical fields and contact interactions across faying interfaces. The contact interactions …

[HTML][HTML] Interfacial reactions and joint performances of high-power ultrasonic welding of aluminum to steel

H Li, C Zhang, Y Deng, K Zhou, Z Ni, F Yan… - Journal of Materials …, 2023 - Elsevier
Aluminum and steel dissimilar sound joints were fabricated using a 4.0 kW high-power
ultrasonic welder. The microstructure and mechanical properties of the joint resulting from …

Numerical modeling of liquid metal embrittlement initiation during resistance spot welding of third generation advanced high strength steel–Effect of welding schedule …

F Okigami, N Avedissian, H Ghassemi-Armaki… - Journal of Manufacturing …, 2024 - Elsevier
Third generation (GEN3) advanced high-strength steels are increasingly used to reduce
vehicle body structure weight for improved fuel economy. Zinc-induced liquid metal …

A comparative study on mechanical performance of traditional and magnetically assisted resistance spot welds of A7N01 aluminum alloy

L Qi, Q Zhang, Y Ma, Y Xu, X Han, Y Li - Journal of Manufacturing …, 2021 - Elsevier
In this paper, an external magnetic field was introduced to resistance spot welding (RSW) to
improve the weldability of A7N01 aluminum alloy. Comparative studies of the macro-and …