Overview of recent advances of process analysis and quality control in resistance spot welding

K Zhou, P Yao - Mechanical Systems and Signal Processing, 2019 - Elsevier
Resistance spot welding (RSW) is frequently employed in current industrial occasions.
However, the process is multi-field coupled and highly nonlinear, and full of uncertainties …

Magnetically assisted resistance spot welding

YB Li, DL Li, ZQ Lin, SA David… - … and Technology of …, 2016 - journals.sagepub.com
Currently, the use of advanced high strength steels (AHSSs) is the most cost effective means
of reducing vehicle body weight and maintaining structural integrity at the same time …

Enhancement of resistance element welding of AA6061 to DP600 steel by using external magnetic field

Y Sun, R Huang, H Zhao, X Chen, M Jiang, L Wu… - Journal of Manufacturing …, 2022 - Elsevier
The application of aluminum (Al)/steel hybrid structure has a broad prospect in automobile
weight reduction. In this work, AA6061/DP600 steel was joined using a resistance element …

Effect of Ni addition on the microstructural evolution and lap-shear performance of AISI 630 martensitic stainless steel resistance spot welds

SM Manladan, Y Zhang, Z Luo, C Wang - Journal of Manufacturing …, 2022 - Elsevier
Martensitic stainless steels exhibit poor resistance spot weldability, with high susceptibility to
interfacial failure due to the formation of brittle martensite in the fusion zone (FZ). To alter the …

Online measurement of weld penetration in robotic resistance spot welding using electrode displacement signals

YJ Xia, L Zhou, Y Shen, DM Wegner, AS Haselhuhn… - Measurement, 2021 - Elsevier
Realtime quality inspection of resistance spot welding (RSW) is a promising way to actualize
intelligent manufacturing of automotive body structures. Apart from nugget diameter, weld …

Collaborative simulation of nugget growth and process signals for resistance spot welding

YJ Xia, TL Lv, H Ghassemi-Armaki, YB Li… - Welding in the World, 2023 - Springer
In this work, an electrical–thermal–mechanical coupled finite element (FE) model for
resistance spot welding (RSW) process is developed to achieve a simultaneous simulation …

Numerical modeling of liquid metal embrittlement initiation during resistance spot welding of third generation advanced high strength steel–Effect of welding schedule …

F Okigami, N Avedissian, H Ghassemi-Armaki… - Journal of Manufacturing …, 2024 - Elsevier
Third generation (GEN3) advanced high-strength steels are increasingly used to reduce
vehicle body structure weight for improved fuel economy. Zinc-induced liquid metal …

Numerical simulation and experimental investigation of resistance spot welding with initial gap under tensile shear load

Y Su, K Song, Z Hu, J Chen, Z Du - Journal of Manufacturing Processes, 2024 - Elsevier
In the resistance spot welding (RSW) process of body structures, the initial gap (IG) occurs
frequently. The RSW with IG impact welding quality, and subsequently reducing the …

Improving austenitic stainless steel resistance spot weld quality using external magnetic field

YB Li, QX Zhang, L Qi, SA David - Science and Technology …, 2018 - journals.sagepub.com
A ring-shaped permanent magnet is applied in resistance spot welding to improve the weld
quality of austenitic stainless steel. Under the action of an external magnetic field, the profile …

Study on effect of electrode force on resistance spot welding process

K Zhou, L Cai - Journal of applied physics, 2014 - pubs.aip.org
This paper deals with the effect of electrode force on resistance spot welding process. As
one of the most important parameters during the process, the electrode force can influence …