Comprehensive review on residual stress control strategies in laser-based powder bed fusion process–Challenges and opportunities

VP Kumar, AV Jebaraj - Lasers in Manufacturing and Materials Processing, 2023 - Springer
The significant advantage of laser-based powder bed fusion (L-PBF) process is to produce
extremely complex-shaped lightweight engineering parts through layer-by-layer fabrication …

Modelling and simulation of metal additive manufacturing processes with particle methods: A review

M Afrasiabi, M Bambach - Virtual and Physical Prototyping, 2023 - Taylor & Francis
The critical role that numerical simulation plays in additive manufacturing has stimulated
research on the effectiveness and potential applications of mesh-free, particle-based …

[HTML][HTML] An adaptive smoothed particle hydrodynamics (SPH) scheme for efficient melt pool simulations in additive manufacturing

C Lüthi, M Afrasiabi, M Bambach - Computers & Mathematics with …, 2023 - Elsevier
Smoothed particle hydrodynamics (SPH) is a well-developed mesh-free method that has
proven highly efficient for mesoscopic additive manufacturing (AM) simulations …

[HTML][HTML] Enhanced heat source modeling in particle-based laser manufacturing simulations with ray tracing

Y Lin, C Lüthi, M Afrasiabi, M Bambach - … Journal of Heat and Mass Transfer, 2023 - Elsevier
Particle-based spatial discretization methods such as smoothed particle hydrodynamics
(SPH) possess suitability for the high-fidelity simulation of laser manufacturing processes …

Tailored microstructure by using in-situ re-scanning and its influence on fatigue crack growth behavior of Inconel 718 fabricated by LPBF at elevated temperature

M Wang, D Xie, K Zhou, X Jia, R Jiang, L Shen… - International Journal of …, 2023 - Elsevier
Owing to the basic layer-by-layer laser powder bed fusion (LPBF) process, defects will be
inevitably present in specimens and can affect their material properties. In-situ re-scanning …

Single-track investigation of additively manufactured mold steel with larger layer thickness processing: Track morphology, melt pool characteristics and defects

Y Xu, Y Zhang, X Li, Y Zhong, K Lin, B Liao… - Optics & Laser …, 2024 - Elsevier
Large layer thickness is essential to increase building rate, but excessive layer thickness
easily lead to defects which negatively affect component quality. The evolution of track …

Achieving high strength and ductility in Inconel 718: tailoring grain structure through micron-sized carbide additives in PBF-LB/M additive manufacturing

K Gruber, W Stopyra, K Kobiela, P Kohlwes… - Virtual and Physical …, 2024 - Taylor & Francis
Few attempts have been made so far to develop modifiers for in situ use in Inconel 718 PBF-
LB/M fabrication. Reports show an increase in tensile strength compared to unmodified …

Effect of Process Parameters on Melt Pool Characteristics and Solidification Process During Laser Powder Bed Fusion of AlSi10Mg Alloy

AK Mishra, A Kumar - Lasers in Manufacturing and Materials Processing, 2024 - Springer
The laser powder bed fusion (LPBF) process is characterized by a very rapid solidification
phase change due to the very small time and length scales of melt pool involved, as a result …

[HTML][HTML] Relating laser powder bed fusion process parameters to (micro) structure and to soft magnetic behaviour in a Fe-based bulk metallic glass

M Rodríguez-Sánchez, S Sadanand, A Ghavimi… - Materialia, 2024 - Elsevier
This work aims to establish fundamental processing-(micro) structure-property links in a
commercial Fe-based Kuamet6B2 bulk metallic glass (BMG) processed by laser powder bed …

Layer-to-Layer Melt Pool Control in Laser Powder Bed Fusion

D Liao-McPherson, EC Balta… - … on Control Systems …, 2024 - ieeexplore.ieee.org
Additive manufacturing (AM) processes are flexible and efficient technologies for producing
complex geometries. However, ensuring reliability and repeatability is challenging due to …