Solid state joining using additive friction stir processing

K Kandasamy - US Patent 9,511,445, 2016 - Google Patents
Additive friction stir methods for joining materials are provided. The methods comprise
providing first and second substrates to be joined; providing a forming plate comprising one …

In-situ interlocking of metals using additive friction stir processing

K Kandasamy, JP Schultz - US Patent 9,511,446, 2016 - Google Patents
A method for joining materials using additive friction stir techniques is provided. The method
joins a material to a substrate, especially where the material to be joined and the substrate …

Friction stir processing tool with radial protrusion

D Rosal, SM Packer, RD Fleck, RJ Steel - US Patent 11,059,125, 2021 - Google Patents
A friction stir processing (FSP) tool includes a pin having a pin body and a rotational axis.
The pin is configured to rotate about the rotational axis in a rotational direction. The pin has …

Friction stir extrusion of nonweldable materials for downhole tools

RJ Utter, RD Fleck, RJ Steel - US Patent 10,695,861, 2020 - Google Patents
A non-weldable workpiece may be affixed to a weldable workpiece by friction stirring the
weldable workpiece to plasticize and extrude at least a portion thereof into a recess in the …

Method of friction stir welding dissimilar metals and workpiece assemblies formed thereby

S Kou, V Firouzdor - US Patent 8,464,926, 2013 - Google Patents
In a process for friction stir welding together pieces of dis similar material, a first piece of a
second metal is overlaid onto a first piece of a first metal that is dissimilar from the second …

Friction stir fabrication

JP Schultz, KD Creehan - US Patent 8,893,954, 2014 - Google Patents
A low-temperature friction-based coating method termed friction stir fabrication (FSF) is
disclosed, in which material is deposited onto a substrate and subsequently stirred into the …

Fabrication tools for exerting normal forces on feedstock

JP Schultz, KD Creehan - US Patent 9,205,578, 2015 - Google Patents
The present invention relates to tooling and methods for dis posing, coating, building up,
repairing, or otherwise modify ing the Surface of a metal Substrate using frictional heating …

Fabrication of monolithic stiffening ribs on metallic sheets

K Kandasamy, JP Schultz - US Patent 9,266,191, 2016 - Google Patents
An additive friction stir fabrication method and system is described which may be used to
fabricate and join a rib to a metallic substrate or to repair a defect in a metallic substrate …

Friction bit joining of materials using a friction rivet

MP Miles, RD Fleck, RJ Steel - US Patent 9,764,375, 2017 - Google Patents
(57) ABSTRACT A system and method of joining at least two workpieces together using a
friction rivet and a friction rivet cap that are friction stirred together after a cutting tip or cutting …

Additive friction-stir fabrication system for forming substrates with ribs

K Kandasamy, JP Schultz - US Patent 10,500,674, 2019 - Google Patents
An additive friction stir fabrication method and system is described which may be used to
fabricate and join a rib to a metallic substrate or to repair a defect in a metallic substrate …